Shell Operator 3rd Shift

PCC Talent Acquisition Portal•Groton, CT

2d•Onsite

About The Position

The Shell Operator is responsible for preparing molds, applying slurry coatings, and operating robotic and manual dipping equipment to ensure proper coating of wax pattern assemblies. This role adheres to established process specifications, quality standards, and safety requirements in a continuous production environment. The position involves reading and interpreting shell process sheets, preparing molds for processing, operating and monitoring robotic dipping equipment, and manually immersing wax assemblies into slurry tanks. The operator will also prepare and replenish slurry mixtures, clean and maintain equipment, and maintain accurate process documentation. Continuous visual inspection of molds and coatings is required to identify defects. The role also includes operating forklifts and adhering to all safety rules and PPE requirements.

Requirements

1 year of manufacturing experience preferred.
Demonstrated ability to comprehend and apply ordinary arithmetic, decimals, and fractions in daily work tasks.
Continuous standing and walking for extended periods (8–12 hours per shift) on hard industrial surfaces such as concrete.
Frequently lift, carry, push, and pull molds, assemblies, and materials weighing up to 35 lbs, with occasional lifting up to 35 lbs without assistance.
Repetitive and forceful use of hands and arms to grasp, grip, lift, and maneuver molds and equipment, often in wet, slippery, or coated conditions.
Continuous, repetitive upper body movement including immersion of molds, operation of manipulators, cleaning tasks, and equipment interaction throughout the shift.
Frequent bending, stooping, kneeling, and twisting to access tanks, racks, lower equipment, and work surfaces.
Regular reaching at, below, and above shoulder height to load/unload racks, immerse molds, and operate robotic or manual equipment.
Constant visual attention to detail, including close vision, distance vision, depth perception, and the ability to identify coating defects, inconsistencies, and process issues.
Ability to maintain focus and coordination in a continuous production environment, including monitoring automated equipment while performing manual tasks.
Maintain productivity levels in line with department targets and daily commit goals.
Complete assigned work within required process timing windows.
Produce consistent, defect-free coatings with minimal rework or scrap.
Maintain work pace to support continuous flow and avoid bottlenecks to Debase and Dewax.
Demonstrate reliability, consistency, and accountability in a high-paced production environment.

Nice To Haves

Foundry or metals-processing experience is a plus.

Responsibilities

Read and interpret shell process sheets and work instructions.
Prepare molds and pattern assemblies for processing.
Operate robotic dipping equipment, including monitoring, adjusting speed and cycle times, and responding to alarms.
Continuously monitor dip cycles to ensure proper coating coverage and process consistency.
Manually immerse wax assemblies and molds into designated washing solutions and slurry tanks.
Apply initial and subsequent slurry coatings, ensuring complete and uniform coverage.
Operate manipulators and handling equipment to position, rotate, and coat molds effectively.
Perform specialized handling procedures for specific part numbers.
Prepare and replenish slurry mixtures by accurately combining solids and liquids.
Clean and maintain slurry tanks, fluidized beds, and associated equipment.
Maintain accurate process documentation, including recording dipping times, dates, and other required data.
Perform continuous visual inspection of molds and coatings to identify defects or inconsistencies.
Maintain work areas in a clean and orderly condition.
Operate forklifts to transport materials, deliver supplies, and remove waste products safely.
Follow all safety rules, procedures, and PPE requirements.
Report equipment malfunctions, process deviations, or safety concerns to supervision promptly.
Perform additional duties of varying complexity as assigned.