Senior Test Stand Technician

NGC Transmission Equipment (America), Inc.•Fort Worth, TX

32d•Onsite

About The Position

The Senior Test Stand Technician supports the setup, operation, troubleshooting, maintenance, and continuous improvement of gearbox test stand systems.

Requirements

Minimum of 5 years of strong mechanical and electrical maintenance experience.
Strong hands-on experience with rotating equipment, industrial machinery, or gearbox systems.
Experience troubleshooting industrial electrical systems and controls.
Experience with motors, VFDs, sensors, industrial control systems, lubrication systems.
Ability to read and interpret electrical schematics, wiring diagrams, hydraulic diagrams, mechanical drawings, engineering procedures.
Experience using precision measuring tools and electrical diagnostic equipment.
Ability to safely operate cranes and lifting equipment.
Strong problem-solving and troubleshooting capability.
Ability to work independently with minimal supervision.
Strong communication and leadership skills.
Basic computer skills including Microsoft Office and ERP systems.

Responsibilities

Prepare wind gearboxes for testing operation.
Operate flushing systems to achieve required oil cleanliness standards.
Install stub shafts, couplings, adapters, instrumentation, and auxiliary test equipment.
Safely move and position gearboxes onto the test stand using cranes.
Perform gearbox setup, alignment, mounting, and connection to test stand systems.
Connect and verify external testing modules, sensors, instrumentation, and lubrication systems.
Operate gearbox test stand, monitor test cycles and record all the required data according to engineering procedures.
Identify abnormal operating conditions and support root cause investigations.
Remove gearboxes from test stand after completion of testing.
Coordinate transfer of tested gearboxes to borescope inspection areas.
Troubleshoot and support maintenance of test stand electrical systems.
Perform electrical diagnostics using multimeters and other test instruments.
Support preventive maintenance and repair activities on test stand systems.
Assist engineering teams with test stand improvements and commissioning activities.
Support calibration and verification of instrumentation and testing equipment.
Support with less experience technicians training.
Support continuous improvement and 5S initiatives.
Adherence to safety requirements, such as PPE, chemical safety (MSDS), crane, forklift, and workstation inspections.
Adherence to internal systems related to Quality, ISO, and Environmental, Health, and Safety (EHS) to ensure an efficient, competent, and effective operation.
Maintain accurate testing records and documentation.
Participate in safety and operational meetings.