Senior Structural Engineer – New Glenn

BLUE ORIGIN•Seattle, WA

6d•$145,188 - $203,263•Onsite

About The Position

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable. As part of a hardworking team of specialists, technicians, engineers, you will design structures for various spaceflight systems. You will share in the team’s impact on the design of the Stage 1 Mid Module.

Requirements

B.S. degree or higher in mechanical, structural, or other relevant engineering field.
8+ years in professional engineering experience.
Strong fundamentals in mechanics of materials, stress/strain, statics, structures sizing and finite element analysis. This position is expected to perform both design and preliminary sizing of structures.
Experience with large primary or secondary structures.
Experience with material selection, compatibility, and metallic manufacturing techniques & product forms (e.g. sheet metal, machining, etc).
Familiarity with tolerance, GD&T and design for manufacturability.
Strong mechanical design and integration skills using 3D CAD software.
Strong product data management (PDM) skills (e.g. Windchill, TeamCenter, etc).
Hands on experience with hardware “on the production floor” and/or “in service”
Ability to travel 0%-20% of the year to Suppliers and Manufacturing Facility in FL to support manufacturing as needed.

Nice To Haves

Ability to work independently driving engineering from conceptual to released engineering and flight hardware.
Experience designing for manufacturability and value engineering, with focus on cost reduction and build time hour optimization.
Experience with FEA analysis codes: Nastran, ANSYS, Optistruct, LS/Dyna.
Familiarity with buckling, fatigue and/or fracture failure modes

Responsibilities

Lead engineering scope to close including planning, design, structural analysis, engineering release, procurement, and test.
Ownership of the entire design cycle of structure components, including conceptual and detailed design, trade studies, structural analysis, build, development testing, and qualification.
Develop, release, and maintain a full CAD and drawing engineering definition package.
Support procurement activities to support vehicle build schedules.
Support integrated test objectives, data review, and reporting.
Perform or facilitate emergent analysis for non-conformances.
Participate in subsystem level testing including planning, execution, data reduction and analysis.
Work with multi-functional teams across multiple work sites that include design, analysis, materials, processes, structures, fluids, systems, procurement, and manufacturing.