Senior Space Build Reliability Engineer

Varda Space•El Segundo, CA
•Onsite

About The Position

The Senior Space Build Reliability Engineer partners closely with design and manufacturing teams to establish processes and controls that support scaling spacecraft-hardware production. Build Reliability Engineers help ensure production processes yield verified, reliable hardware at rate. The role may also support Quality, Flight Reliability, and Mission Assurance. The ideal candidate is a responsible, collaborative, process-oriented engineer with hands-on hardware design, testing, manufacturing, or troubleshooting experience. The role is on-site in El Segundo, California. Varda develops and operates in-house spacecraft, pharmaceutical-processing payloads, reentry capsules, heat shields, and satellite buses. The company’s mission is to expand the economic bounds of humankind and enable products manufactured in space to benefit life on Earth.

Requirements

  • Bachelor’s degree in aerospace, computer science, electrical, manufacturing, mechanical, or material sciences engineering.
  • At least 5 years of professional experience in aerospace, design, quality, or a related engineering role.
  • Hands-on hardware testing, qualification, troubleshooting, or failure-analysis experience.
  • Commitment to lean quality principles without compromising safety or reliability.
  • Demonstrated application of process controls in high-volume manufacturing, testing, and quality environments.
  • Experience generating, processing, and/or analyzing data for production insight.
  • Strong interpersonal and collaborative skills, with a drive to innovate and improve reliability in cutting-edge technology.
  • Must be a U.S. person, as defined in the posting, because employees have access to export-controlled items.

Nice To Haves

  • Full project lifecycle ownership experience, from cradle to grave.
  • Proficiency with quality tools, including measurement systems analysis, design of experiments, statistical process control, root cause analysis and corrective action, advanced product quality planning (APQP), metrology, process failure mode and effects analysis (PFMEA), control plans, and problem-solving approaches.
  • Hands-on knowledge of CNC machining, additive manufacturing, casting, welding, fastening, or other special manufacturing processes.

Responsibilities

  • Partner with design engineering and manufacturing teams to create test, manufacturability, and inspection plans for vehicle hardware.
  • Contain suspect or known non-conforming product and provide guidance to quality inspectors, technicians, shop supervisors, and engineers.
  • Lead failure investigations in production, testing, and operations; identify and mitigate immediate and underlying root causes to reduce risk and improve the reliability of designs and processes.
  • Provide critical peer review of hardware during design reviews and acceptance and qualification test campaigns.
  • Perform failure modes and effects analyses, build requirements-compliance matrix tools, and ensure adequate test coverage, change management, and manufacturability of flight hardware.
  • Own vehicle-level deliverables for regulatory bodies, including requirements compliance, functional or flight hazard analyses, and verification evidence.
  • Support Mission Assurance’s vehicle-level risk management, including identification, tracking, and execution of mitigations.

Benefits

  • Eligibility for incentives in the form of stock options and/or long-term cash awards.
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