Senior Process Engineer

Commonwealth Fusion Systems•Devens, MA

17d•$110,000 - $185,000•Onsite

About The Position

Commonwealth Fusion Systems (CFS) is seeking a Senior Process Engineer to join the SPARC Cryoplant (CRYP) team. This team is responsible for delivering a large-scale helium cryogenics plant system on time, within budget, and meeting all technical and performance requirements. The team is currently focused on installation and commissioning to validate SPARC requirements before handing over to Operations. The role involves supporting plant operations through commissioning, developing process safety and controls, and finalizing process design documentation. After commissioning, the engineer will transition to support future process system projects, including the ARC plant. CFS values responsibility, proactiveness, prioritization, planning, critical thinking, a sense of urgency, growth mindset, accountability, communication, and collaboration.

Requirements

Bachelor of Science in Mechanical, Chemical, or Process Engineering
Fluid system process engineering design
Hands-on commissioning / operation of mechanical / fluid systems
Thermal fluid system process, equipment, and component design
Compressible fluid hydraulic, heat and mass transfer, and pressure safety analysis
Specification and selection of mechanical and controls hardware
Procurement and vendor management
Safety hazards and PPE requirements for plant operations
Familiarity around pressurized systems, cryogenic fluids, and rotating machinery
Familiarity with electrical and controls diagnostic tools, including multimeter and HART communicator
Familiarity with precision tooling, alignments, torque specifications, welding specifications
Familiarity with ASME, ANSI, CGA, NFPA, IEEE, OSHA codes and standards
Ability to lift up to 50 lbs occasionally
Perform activities such as stooping, climbing, typing, standing and sitting for extended periods of time
Willingness to occasionally travel or work required nights/weekends/on-call; potential occasional travel to suppliers or contractors
Dedication to safety to mitigate hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics

Nice To Haves

Specify, design, install, commission large-scale fluid cryogenic systems
Hands-on operation of compressible fluid systems with pressure vessels, process piping, pumps, valves, compressors, heat exchangers
Design, install, commission industrial-scale rotating machinery, e.g. compressors, pumps, and turbines
Repair and maintenance of industrial-scale process piping, pressure vessels, valves, and filtration systems.
Create and release CAD drawings for fabrication
Project management, including in a matrixed organization

Responsibilities

Learn the CRYO system ins-and-outs and become a SME for commissioning and operations
Perform thermal fluid system process design and analysis
Support plant operations through commissioning, including occasional shift work
Create 2D/3D design drawings and process schematics
Create valve, instrument, machinery, and equipment lists
Troubleshoot machinery, equipment, instrumentation, and controls
Develop CONOPs and HMIs for software and controls implementation
Prepare and execute operating, maintenance, and repair plans and procedures
Write specifications, RFIs/RFQs/RFPs, and manage procurements and build-outs
Develop interface and performance requirements and hardware specifications and selection
Design and fabricate hardware and equipment skids
Plan acceptance and performance tests and quality inspections
Coordinate contractor daily activities in the field and factory