Senior Process Engineer (Assembly)

Whirlpool•Greenville, OH

3d•Onsite

About The Position

Whirlpool Corporation is seeking a highly motivated Senior Analyst/ Assembly Process Engineering to join their operations organization in Greenville, OH. This is an onsite role at their manufacturing location. The Senior Assembly Process Engineer will drive operational excellence across the assembly value stream, with a primary focus on the KitchenAid Stand Mixer product lines. This role is responsible for optimizing complex assembly sequences, including sub-assembly, automated torque applications, and high-speed packaging systems. By leveraging advanced data analytics and Six Sigma methodologies, the successful candidate will improve Assembly Yield and ensure zero-defect throughput. The Senior Engineer will apply deep technical expertise to manage and optimize vision systems, Poka-Yoke error-proofing, and End-of-Line (EOL) functional testers to guarantee the structural and mechanical integrity of every unit. This role acts as a bridge between design and production collaborating cross-functionally with Design Engineering to influence "Design for Assembly" (DFA), and working alongside Plant Operations to close process capability gaps. Key responsibilities include leading high-impact automation projects, managing complex problem-solving initiatives for chronic quality issues, and maintaining business KPIs through data-driven continuous improvement. Furthermore, this role provides strategic leadership and professional development for 2 direct reports, fostering a culture of technical precision and operational discipline.

Requirements

Bachelor's Degree in Engineering
4+ years of experience working in a manufacturing environment

Nice To Haves

Excellent planning, project management and leadership skills
Proficiency in CAD (e.g., AutoCAD, Inventor, CREO) and experience with PLC controls (e.g.,Allen-Bradley)
Experience with Lean Manufacturing, Six Sigma, Root Cause Analysis, and (pFMEA)
Ability to read/interpret complex schematics, blueprints, and standard work documents
Superior communication, presentation and facilitation skills
Proven problem solving skills (WCM tool knowledge)
Strong interpersonal skills
Expertise in a manufacturing-related environment with a good understanding of plant operations
Solid decision-making and judgment skills
Resourcefulness in accomplishing objectives and completing tasks
Ability to be self-directed and self-motivated
PC Proficient in Google Suites
Assembly Process experience including Fastening, Automated cells, Packaging, Vision Systems, Conveyance

Responsibilities

Developing and implementing efficient production processes and line balancing.
Reviewing product designs to ensure components can be easily and cost-effectively assembled.
Investigating root causes of assembly defects and equipment downtime.
Designing or sourcing the necessary machinery and tools for the assembly line.
Work in a team based, continuous improvement environment.
Initiate safety, cost, quality and productivity improvements in the manufacturing operations
Provide help chain support for all shift operations serving as a technical resource champion
Maintain quality standards within the department
Lead World Class Manufacturing (WCM) teams delivering Cost savings and OEE/AY improvements
Work with shop floor work teams, shop floor leaders, and other departments to ensure greatest efficiency
Implement projects and special assignments as required
Assure operations is ready to meet production requirements for next shift
Strong data analytics to interpret results to identify trends and patterns.
Work flexible hours as required to support operations and project implementation.

Benefits

Generous benefits package
Whirlpool employee discount
Fitness & educational reimbursement programs
Kitchenettes
Beautiful, recently renovated office space
Free coffee
Biking/walking trails
Access to The Eddy - Early Childhood Center (depending upon availability - additional costs required)
Flexibility
Industry-leading time-off benefits
Always On Flexibility
Two-Week Work from Anywhere
Sabbatical