Senior Process Engineer

Boeing•Berkeley, MO
•Hybrid

About The Position

The Boeing Company is seeking a Senior Process Engineer to join the team in Berkeley, MO or Hazelwood, MO. This role will design, implement, and continuously improve advanced manufacturing solutions that bridge engineering design intent to efficient, repeatable production. This position is responsible for translating complex engineering requirements into build plans and digital work instructions, evaluating and implementing advanced manufacturing technologies (including design model interrogation, AR/VR opportunities, and/or digital mockups), leading 3D assembly/process analysis and simulation, and driving change across manufacturing functions to help architect the Production System of the future. We are looking for a candidate who brings: Change agent mindset: Leads by influence, builds trust, and drives adoption of new processes and tools Customer-focused: Understands downstream production needs and develops manufacturable solutions Collaborative: Works effectively across engineering, operations, quality, and IT teams Results-oriented: Drives projects from pilot to scale with measurable business impact Continuous learner: Actively researches, tests, and applies emerging manufacturing technologies

Requirements

  • Bachelor of Science degree in Engineering, Engineering Technology (including Manufacturing Technology), Computer Science, Data Science, Mathematics, Physics, Chemistry or non-US equivalent qualifications directly related to the work statement
  • 7+ years’ related engineering experience
  • 3+ years’ experience in 3D CAD software and Product Lifecycle Management (PLM) platforms including at least two of the following: Computer Aided Three-dimensional Interactive Application (CATIA), Enterprise Innovation Interactive Application (ENOVIA) or Product Data Manager (PDM)
  • Experience leading Low TRL (Technology Readiness Level) work for Autonomy
  • Experience working in design or analysis engineering
  • This position requires an active U.S. Secret Security Clearance (U.S. Citizenship Required). (A U.S. Security Clearance that has been active in the past 24 months is considered active)
  • This position requires ability to obtain Special Program Access, for which the U.S. Government requires U.S. Citizenship only.

Nice To Haves

  • Strong analytical and critical thinking skills applied to manufacturing process improvements and technology integration
  • Excellent interpersonal and communication skills with track record of influencing cross-functional teams and driving change
  • Experience with augmented reality / virtual reality (AR/VR) technologies in manufacturing contexts
  • 3D process planning and assembly simulation experience (e.g., JT, DMU, Delmia, Process Simulate, etc.)
  • Prior experience with advanced digital manufacturing suites (e.g., Delmia, Teamcenter Manufacturing, FactoryX, or similar end-to-end digital manufacturing platforms)
  • Formal Lean training or certification (e.g., Lean Six Sigma Green/Black Belt)
  • Experience implementing/managing Manufacturing Execution Systems (MES) integrations
  • Familiarity with production tooling, fixtures, and ergonomic assessment tools
  • Demonstrated success coaching/training production teams on new manufacturing technologies and sustaining improvements
  • Exposure to aerospace manufacturing standards and regulated environments

Responsibilities

  • Develop, validate, and maintain build plans, work instructions, and digital manufacturing content to support safe, efficient, and repeatable assembly
  • Evaluate, pilot, and scale advanced manufacturing and digital solutions with attention to Technology Readiness Level and Manufacturing Readiness Level
  • Apply Lean and continuous improvement principles to technology insertion and production process improvements
  • Coach and support production teams in the use of new tools, processes, metrics, and digital content
  • Create and maintain process definitions for validated build plans and digital work instructions for assigned product lines or systems
  • Perform 3D process planning, spatial analysis, and virtual/physical assembly simulation
  • Identify and mitigate manufacturing risks through simulation, analysis, and process optimization
  • Integrate advanced digital tools such as interactive digital mockups, AR/VR aides, and simulation platforms into production workflows
  • Define and document Production System requirements, standards, and best practices for current and future-state operations
  • Drive continuous improvement initiatives across production systems, including metrics, KPIs, and sustainment plans
  • Train, coach, and support production personnel on new tools, processes, and digital manufacturing content
  • Collaborate closely with design engineering, manufacturing operations, tooling, quality, safety, and PLM/PDM teams

Benefits

  • health insurance
  • flexible spending accounts
  • health savings accounts
  • retirement savings plans
  • life and disability insurance programs
  • paid and unpaid time away from work
  • 401(k) plan
  • Student Loan Match
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