Senior Process Engineer

Smurfit Westrock•Covington, VA
•$111,750 - $186,250•Onsite

About The Position

The Senior Process Engineer is responsible for managing technical projects aimed at product and process problem-solving and/or improvements, cost reduction, and profitability improvement. Process Engineers provide technical assistance to the operating departments to help them achieve the mill’s goals and objectives while driving continuous process improvement.

Requirements

  • Analytical: Logically processes information to produce insights in a consumable format; aggregates, cleanses, and disseminates data in structured formats to support better business decisions and improved performance
  • Process-Oriented: Plans, designs, manages processes while focusing on refining and improving to increase efficiency and effectiveness; understands process inputs, activities, outputs, roles and sequencing
  • Problem-Solving: Identifies and analyzes problems; weighs relevance and accuracy of information; generates and evaluates alternative solutions; makes recommendations; demonstrates tackling a problem by using a logical, systematic, or sequential approach
  • Communication: Clearly exchanges thoughts, ideas, and messages through written, verbal, and non-verbal methods that promote an understanding with the target audience; listens carefully and attentively
  • Interpersonal: Can relate to and communicate effectively with others to build rapport and relationships
  • Organizational Skills: Plans, arranges and/or monitor's work to ensure achievement of desired results; establishes a systematic course of action to accomplish objectives
  • Time Management: Plans, prioritizes, and manages time spent on accomplishing tasks to increase productivity and efficiency; demonstrates awareness and control over amount of time spent on activities; meets deadlines
  • Growth and Results Oriented: Demonstrates an interest, willingness and drive to learn new things; seeks to understand concepts, processes, and ideas within area of functional expertise; naturally inquisitive; sets meaningful goals for personal work productivity
  • Proficient computer skills including experience with the following systems and applications: Microsoft Office - Excel (ability to script macros is preferred), Outlook, PowerPoint, Word, Plant Information System, Minitab
  • Constantly ascending/descending stairs and foot stools up to 3 rungs
  • Constantly ascending/descending ladders up to 10 feet tall
  • Constantly ascending/descending ladders taller than 10 feet tall
  • Constantly reaching by extending fingers on two hands
  • Constantly reaching by extending two arms
  • Constantly using fingers to grasp with two hands
  • Constantly using fingers to pinch with two hands
  • Constantly using fingers to type with two hands
  • Frequently working atop of elevated surfaces for 10-30 minutes at a time
  • Frequently positioning oneself low to the ground in a crouching position for up to 10 minutes at a time
  • Frequently positioning oneself low to the ground in a kneeling position for 5-15 minutes at a time
  • Occasionally working in spaces up to three feet wide for 10-30 minutes at a time
  • Occasionally exerting force by pulling up to 30 lbs of weight
  • Occasionally exerting force by pushing up to 30 lbs of weight
  • Occasionally exerting force by lifting up to 30 lbs of weight
  • The spoken exchange of ideas to be performed loudly 75-100% of the time
  • The spoken exchange of ideas to be performed quickly 75-100% of the time
  • The safe and accurate preparation and analyzing of data and figures, monitoring of a computer terminal, or inspection of small defects or parts
  • A repetitive motion, which entails frequent typing
  • Frequently works indoors in an environment that is not climate controlled and has high temperatures
  • Frequently stands or walks for 1-2 hours at a time
  • Heavy industrial environment; required to wear PPE - ear plugs, hard hat, safety glasses, steel toed boots
  • 15-20 years of experience in a process engineering role
  • Bachelor’s degree or higher in science or engineering; chemical engineering preferred

Nice To Haves

  • Ability to script macros in Excel
  • Work experience in the paper industry

Responsibilities

  • Determine and implement process changes and/or trials to improve operating efficiency and performance and minimize variation
  • Partner with operations, Maintenance, and Process Control Engineers to make process improvements
  • Provide operators, other managers, and salaried employees with analytical support and problem-solving related to operating processes
  • Drive continuous process improvement within an operating area through the coordination and management of raw material and other process trials (e.g. using an ingredient or process aid/chemical)
  • Troubleshoot equipment performance
  • Track and analyze data related to any trials, changes and continual production information to inform recommendations and decisions
  • Review and share best practices with peers in technical subject areas including computer software and systems (Plant Information System, Excel, quality data tracker, electronic log sheet)
  • Regularly communicate process-related data to operations and management in readily consumable way
  • Deliver presentations to operations team and leadership providing an executive-level summary of Process Excellence projects

Benefits

  • medical
  • dental
  • vision
  • life insurance
  • 401k with match
  • tuition reimbursement
  • employee discounts
  • employee referral bonus
  • short-term bonus incentive
  • flexible spending accounts or health savings accounts
  • retirement savings plans
  • life and disability insurance programs
  • paid sick leave as required by applicable state/local law
  • 15 days of paid vacation
  • 11 days of paid holidays
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