Senior Plastics Process Engineer

Nova Biomedical • Billerica, MA

5d • Onsite

About The Position

The Senior Plastics Process Engineer is responsible for developing injection molding process parameters for new and existing molds using scientific molding principles. The role provides technical guidance and oversight for daily operations in the injection molding department, including production support, equipment maintenance, mold process development, validations, and troubleshooting. The engineer also supports mold-shop improvements, collaborates with R&D and external suppliers, and mentors department coops.

Requirements

• Hands-on experience establishing injection molding parameters using Scientific Molding principles, including decoupled molding.
• Ability to work independently to solve mold and process issues and conduct mold validations.
• Ability to clearly explain and train others on injection molding process development and equipment functionality.
• Bachelor of Science in Plastics Engineering or equivalent curriculum.
• Able to stand, walk, and move for extended periods.
• Able to lift and carry up to 25–50 pounds as required.
• Comfortable performing repetitive physical tasks.
• Able to bend, reach, stoop, or climb as needed.
• Willing to work in varying environmental conditions, including noise, temperature, and equipment-related conditions.
• Proficient in operating tools, machinery, or technical equipment.
• Must use appropriate personal protective equipment (PPE).

Nice To Haves

• Master Molder I certification.
• Master Molder II certification.
• Master's degree.

Responsibilities

• Establish and optimize injection molding process parameters on new and existing molds using scientific molding principles.
• Provide technical guidance and support to mold technicians and operators.
• Establish short-term projects and mentor Plastics Engineering coops.
• Help foster accountability, teamwork, safety, and continuous improvement.
• Oversee maintenance, repair, and revision changes to molds in the Nova Mold Shop.
• Execute mold validations and equipment qualifications.
• Review externally sourced plastic part designs for internal molding opportunities.
• Provide technical support to R&D for mold development as needed.
• Develop and revise departmental procedures related to molding operations, quality control, safety, and Mold Shop best practices as required.
• Create and execute Engineering Change Orders (ECOs).
• Lead evaluation and selection of injection molding machines and ancillary equipment for the Mold Shop when required.
• Serve as the technical point of contact for external resin and molding equipment suppliers.
• Execute continuous improvement projects focused on quality, cost reductions, and efficiency.
• Perform other duties as assigned.

Benefits

• Flexible medical, dental, and vision coverage.
• Competitive 401(k) company match.
• Bonus program.
• Generous paid time off and paid holidays.
• Tuition reimbursement.
• Hybrid and flexible work arrangements.
• Professional development, engagement, and events.
• Company marketplace for lunch and snacks at the Norwood, Billerica, and Westbrook offices.
• Company-subsidized cafeteria at the Waltham office.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior