Senior Molding Process Engineer

ENNOVI•Northvale, NJ

About The Position

The Senior Molding Process Engineer is responsible for developing, implementing, and optimizing molding processes to improve production efficiency, reduce manufacturing costs, and ensure product quality. The role analyzes process and production data, troubleshoots molding issues, validates process improvements, and supports the introduction of new products and technologies. The engineer works closely with production, quality, and engineering teams to ensure molding operations meet safety, quality, and performance standards, while demonstrating accountability, teamwork, and integrity.

Requirements

  • Bachelor's degree in engineering, quality, or a related technical discipline.
  • Minimum of 5 years of experience in mold process engineering.
  • Hands-on experience with injection molding and/or metal stamping.
  • Ability to diagnose and resolve complex technical issues on the production floor.
  • Analytical skills to translate raw data into actionable manufacturing trends and decisions.
  • Attention to detail, organizational skills, and ability to meet deadlines.

Responsibilities

  • Improve manufacturing efficiency in molding by analyzing and planning workflow, space requirements, and equipment layout using Lean Manufacturing and Six Sigma.
  • Analyze and control molding manufacturing costs, including material, labor, and production costs.
  • Diagnose and resolve complex machine, material, and tooling defects to reduce scrap and improve quality.
  • Write standard operating procedures and train operators.
  • Work with engineers and production staff to achieve manufacturing goals.
  • Develop and implement quality control procedures to ensure products meet defined standards.
  • Manage bills of materials (BOMs) for molding products.
  • Coordinate pre-launch build activities, including prototype, pilot, and validation runs, to ensure factory readiness and a smooth transition to full-volume production.
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