Senior Mechanical Engineer
About The Position
Aescape is a New York-based physical AI and robotics company redefining human recovery through intelligent, precision bodywork, elevating it into a consistent, outcomes-driven practice. Powered by real-time body mapping, advanced robotics, and proprietary software, Aescape delivers deeply personalized bodywork that continuously adapts to the individual. This creates a superior way for members to move with greater ease, recover more efficiently, and optimize how they feel every single day. Aescape is building a defining brand for recovery, shifting behavior from a sporadic experience into a progressive, measurable routine, unlocking compounding benefits that build lasting resilience and laying the groundwork for an entirely new category of proactive human health and performance. Aescape powers recovery across leading fitness, hospitality, and wellness environments, including Equinox, Life Time, Marriott, Hilton, Four Seasons, Pause Studios, and Remedy Place, and is backed by Valor Equity Partners, BroadLight Capital, and Mecha Ventures. Aescape is looking for a Senior Mechanical Engineer to own critical mechanical subsystems on our robotic platform. You will take subsystems from concept through design, analysis, prototyping, and validation, and carry them into production alongside our contract manufacturer and key suppliers. This is a hands-on role on a small, senior hardware team: you will design, build, and test your own work, and stay with it through manufacturing bring-up and into the field. You will work closely with Electrical, Firmware, Controls, Product, and Operations, and you will ship hardware that real people experience with their bodies. If this sounds like you, we'd love to hear from you!
Requirements
- BS/MS in Mechanical Engineering or equivalent experience, with 5+ years of hands-on mechanical design engineering experience on large-scale electromechanical devices.
- A track record of owning mechanical subsystems through the full product development lifecycle: design, implementation, debugging, verification, qualification, and transfer to manufacturing.
- Strong SolidWorks skills, with solid statics, dynamics, kinematics, strength of materials, stress analysis (FEA), and tolerance analysis. You have the engineering intuition to know where a design is likely to fail and the rigor to prove it quantitatively.
- Demonstrated knowledge of component manufacturing processes including injection molding, sheet metal, weldments, CNC machining, surface finishes, and painting or powder coating, with a strong understanding of component selection criteria and design for reliability and manufacturability.
- You prototype, instrument, characterize, and test your own work, and you are comfortable in the lab and on the factory floor.
- Comfortable working with Electrical, Firmware, and Controls engineers, with an understanding of mechanical design as part of a larger electromechanical system.
- Strong written and verbal skills. You explain technical concepts clearly to non-technical partners and communicate effectively with geographically distributed teams and suppliers.
- You make good calls on tradeoffs with limited data, know when to test and when to decide, and avoid analysis paralysis.
- High standards for how the machine looks, sounds, and feels.
- A driven self-starter who is comfortable with ambiguity and able to pivot as priorities shift in a fast-moving startup; willing to take on work outside your core role when required.
Nice To Haves
- High-volume consumer electronics product development experience
- Familiarity with design of experiments and statistical methods
Responsibilities
- Own the design of mechanical subsystems from concept through production release. Balance subsystem-level requirements against system-level constraints, and resolve complex mechanical design issues.
- Analyze and test your designs using FEA, kinematics, dynamics, and tolerance analysis. Build and test your own prototypes, and drive design decisions from test data and physics.
- Design for manufacturability, reliability, and cost. Select components and processes with an understanding of what they cost at volume, and contribute to cost-down efforts across the product.
- Work with our supply chain team, contract manufacturer, and suppliers to develop fixtures and assembly processes, support builds through NPI, and produce the documentation for production transfer: CAD, drawings, BOMs, and specifications.
- Partner with Electrical, Firmware, Controls, Product, and Operations through the development process, translating requirements into mechanical designs.
- Provide mechanical engineering support for manufacturing and field issues, troubleshoot process and component problems, and drive quality, manufacturing, and material defects to root cause.
- Generate new concepts, write invention disclosures, and build rapid prototypes.
- As needed for supplier and CM engagements, including international travel.
Benefits
- 100% employer-paid healthcare coverage for employees with generous coverage for eligible dependents
- Flexible time off
- Quarterly Wellness Days
- Generous parental leave
- Complimentary OneMedical membership
- 401(k) with employer matching
- Home office budget
- Annual stipend for professional development
- Dinner is on us when working late
- Complimentary Aescape recovery sessions for yourself, friends & family
- Discretionary annual bonus
- Equity grant commensurate with the role and company stage
- Medical, dental, and vision coverage
- Paid time off
- Paid parental leave
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What This Job Offers
Job Type
Full-time
Career Level
Senior
