Senior Mechanical Engineer

Merrick & Company•Newport News, VA
•Remote

About The Position

Merrick is seeking a Senior Mechanical Engineer to lead conceptual design, equipment selection, and piping engineering across projects ranging from small equipment retrofits to grassroots production units. Projects span Food & Personal Care, Bioprocessing, Oil & Gas, Chemical, Power, Manufacturing, and Shipbuilding. The Senior Mechanical Engineer serves as a technical leader representing the mechanical design team, interfaces directly with clients, and ensures deliverables comply with applicable codes and corporate standards. This is a remote position supporting projects based in Merrick’s Ellicott City, Maryland; Richmond, Virginia; and Newport News offices. Candidates must be located within a five-hour drive of the listed offices and/or near a major airport in the Eastern United States. The position requires U.S. citizenship for client projects and travel of up to 25%.

Requirements

  • Bachelor’s degree in Mechanical Engineering from an ABET-accredited program.
  • At least 12 years of relevant industry experience, including a proven record of leading engineering teams on design projects.
  • Registered Professional Engineer (PE), with the ability to obtain licenses in additional states as required by project locations.
  • Demonstrated experience on Design/Build and EPC (Engineering, Procurement, and Construction) projects.
  • U.S. citizenship, required for client projects.
  • Willingness and ability to travel up to 25%.
  • Ability to work remotely while located within a five-hour drive of the Ellicott City, Richmond, or Newport News offices and/or in close proximity to a major airport in the Eastern United States.

Nice To Haves

  • Pipe stress analysis experience using software such as CAESAR II.
  • Significant experience designing and installing retrofits and upgrades in manufacturing, industrial, and shipbuilding facilities.
  • Experience with HVAC and plumbing design for industrial facilities.
  • Strong working knowledge of ASME B31.3 and B31.1, ASME Boiler & Pressure Vessel codes, PIP, and API codes.
  • Direct experience in personnel management and project engineering.

Responsibilities

  • Translate client RFPs and pre-bid meeting notes into project plans and defined scopes of work.
  • Establish and document the mechanical systems Basis of Design, including qualifications, assumptions, and clarifications.
  • Perform and document engineering calculations to ensure systems and equipment comply with applicable codes.
  • Size and select mechanical equipment and prepare specifications, datasheets, and technical bid evaluations for procurement.
  • Perform pipe stress analysis using specialized software such as CAESAR II and NozzlePro.
  • Work with owners and construction management teams to validate project costs and identify value-engineering options.
  • Mentor mechanical engineers and designers and oversee equipment and piping scopes.
  • Guide piping group activities and coordinate mechanical equipment data, piping design, and 3D modeling.
  • Review calculations, piping isometrics, layout plans, pipe specifications, and P&IDs for quality assurance.
  • Ensure compliance with owner requirements, corporate standards, and industry codes, including IBC, ASME, API, PIP, and NFPA.
  • Review contractor equipment and material submittals for alignment with design intent.
  • Respond to contractor RFIs and resolve field issues and oversights.
  • Develop commissioning and construction verification plans to support facility handover.

Benefits

  • Employee Stock Ownership Plan (ESOP) for eligible U.S. employees.
  • Competitive compensation and benefits package, including health insurance, dental and vision coverage, and paid time off (PTO).
  • Referral incentives for referring talent.
  • Annual performance reviews.
  • Ongoing training and professional development opportunities.
  • Employee recognition programs.
  • Structured peer mentor program.
  • Additional programs and benefits to support employee success and well-being.
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