Senior Mechanical Engineer
About The Position
LayerZero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors. LayerZero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers. We are seeking a Senior Mechanical Engineer with a mastery of first principles engineering to lead the structural, thermal, and manufacturing integration of next-generation power systems products. The ideal candidate will play a key role in solving complex technical challenges, ensuring every design is validated, optimized, and built to deliver uncompromising, long-term reliability for our Static Transfer Switches and Power Distribution Units.
Requirements
- 5+ years of experience in mechanical design and simulation for electromechanical systems.
- Experience with 3-D CAD tools (Solid Edge preferred) -- Required.
- Expert in FEA and CFD.
- Proven experience with design for manufacturability and design for reliability in sheet metal and electro-mechanical assemblies.
- Strong understanding of thermal management, heat transfer, structural mechanics, and vibration analysis.
- Hands-on experience with thermal and vibration testing.
- Familiarity with electrical power systems is a strong plus.
- Knowledge of NFPA 70, UL, IEC, CSA, NOM or ANSI standards for power equipment.
- Excellent communication and documentation skills.
Nice To Haves
- An active Professional Engineer (PE) License is highly desired.
- PhD preferred.
Responsibilities
- Lead mechanical design and analysis activities for power systems products including Static Transfer Switches and Power Distribution Units.
- Drive mechanical and thermal design by performing advanced FEA and CFD simulations.
- Validate analytical models through calculation, prototype testing and measurement.
- Optimize 3D CAD models specifically for our vertically integrated manufacturing capabilities.
- Support sustaining engineering efforts to improve existing product designs.
- Embed industry standards into the physical geometry, ensuring operator safety and clearance constraints are fundamental design inputs rather than post-design checks.
- Define the parameters and provide technical support for 3rd-party testing to achieve and maintain industry certifications.
- Define and support internal product testing parameters for both prototypes and final production units.
- Contribute to rigorous design reviews, establish internal engineering standards, and coach junior engineers in advanced analysis techniques.
- Lead Root Cause Analysis (RCA) and provide high-level technical resolution for complex field support issues.
Benefits
- $0 cost Dental Insurance
- $0 cost Vision Insurance
- $0 cost Short Term and Long-Term Disability Insurance
- $0 cost Life Insurance with additional buy up options
- Medical Plan Choices, including one no cost medical option plus two additional buy up plan options
- $0 cost Employee Assistance Program offering confidential counseling and support services
- Employer Health Savings Account Contributions to help offset health expenses
- Retirement Plan Options with generous employer matching contributions
- Paid Parental Leave to support your growing family
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What This Job Offers
Job Type
Full-time
Career Level
Senior
