Senior Mechanical Engineer

Brooks Automation•Chelmsford, MA

53d•$118,265 - $160,006•Hybrid

About The Position

Brooks is a leading provider of automation solutions with over 40 years of experience in the semiconductor industry, offering precision robotics, integrated automation systems, and contamination control solutions that empower chip manufacturers worldwide. Our product portfolio includes a range of automation solutions, including robots, vacuum systems, and atmospheric robots for semiconductor manufacturing. Are you looking for a place where you can be part of a transformation? Join us at Brooks Automation and be a part of a dynamic organization that is shaping the future of technology.

Requirements

Bachelor's degree in Mechanical Engineering required.
8+ years of experience designing robotics, automation equipment, or precision electromechanical systems.
Experience developing products from concept through production release.
Experience integrating mechanical systems with controls, sensors, actuators, and embedded software.
Experience leading technical projects or acting as a subsystem owner.
Expert knowledge of: Precision mechanical design, Motion control systems, Robotics and automation equipment, Bearings, motors, actuators, and drive systems, Material handling systems, Mechanisms and kinematics.
Proficiency with: 3D CAD tools (Creo preferred), GD&T, FEA and simulation tools, Engineering change management systems, Product lifecycle management tools.
Strong technical problem-solving skills.
Demonstrated ability to influence technical direction across teams.
Excellent written and verbal communication skills.
Ability to manage multiple priorities in a fast-paced development environment.
Strong collaboration and customer-facing skills.

Nice To Haves

Master's degree in Mechanical Engineering or related discipline preferred.
Semiconductor capital equipment experience strongly preferred.
Experience with semiconductor wafer handling robotics.
Knowledge of vacuum-compatible mechanical systems.
Familiarity with ISO, SEMI, CE, UL, and relevant industry standards.
Experience with systems engineering methodologies.
Experience with agile product development environments.
Experience leading global cross-functional development teams.

Responsibilities

Lead the mechanical design and development of vacuum robots.
Design precision electromechanical systems, motion platforms, end effectors, and material handling mechanisms.
Develop innovative solutions that meet performance, reliability, manufacturability, serviceability, and cost objectives.
Generate engineering specifications, verification plans, risk assessments, and design documentation.
Drive product development through Brooks' stage-gate product development process.
Serve as a technical lead for significant development projects.
Mentor junior engineers and provide technical guidance across project teams.
Lead design reviews and engineering tradeoff analyses.
Collaborate with software, controls, electrical, and systems engineering teams to optimize system performance.
Support strategic technology roadmaps and platform development initiatives.
Perform and review: FEA with Ansys: Structural, modal, Thermal and CFD, Tolerance stack-up analysis.
Develop analytical models and test methods to validate design performance.
Partner with Manufacturing Engineering to ensure successful product transfer into production.
Support prototype builds, qualification testing, and production ramp activities.
Drive Design for Excellence (DFX) initiatives including: Design for Manufacturing (DFM), Design for Assembly (DFA), Design for Reliability (DFR), Design for Cost (DFC).
Interface directly with customers to understand application requirements and resolve complex technical issues.
Support evaluation of new customer opportunities and custom applications.
Participate in customer reviews and field investigations as required.
Lead resolution of field issues and root cause investigations.
Drive reliability, quality, and cost reduction projects.
Manage component obsolescence and supplier change activities.
Evaluate and implement product enhancements based on customer feedback and operational data.
Work closely with key suppliers and manufacturing partners.
Evaluate component technologies and emerging robotics solutions.
Support supplier qualification and design reviews.