Senior Mechanical Design Engineer

Intuitive•Sunnyvale, CA

2d•$138,400 - $234,200•Onsite

About The Position

Our Accessories interface between all aspects of the da Vinci system and enable safe and effective robot-assisted surgery. They may be reusable or single-use medical devices (consumables). Our customers interact directly with Accessories in every surgical procedure, and they serve a critical role in customer satisfaction and patient outcomes. We are looking for a hands-on, technically strong mechanical engineer to design, develop, test, and document new product designs to meet the needs of our customers and our growing business. The Senior Mechanical Design Engineer for Single-Port Accessories will work on product development of a variety of Accessories. Projects will include a mix of new product development, and product improvements for cost savings and manufacturability to enable significant volume growth. The successful candidate will thrive in a fast-paced environment, have a passion for continuous improvement, and possess the ability to bring cross-functional teams together to solve problems. A strong sense of responsibility and project ownership is required, as well as a commitment to high product quality.

Requirements

Prior experience working in a regulated industry (medical device strongly preferred)
Proficiency with CAD (SolidWorks strongly preferred): designing parts with complex geometry, creating assemblies, creating detailed manufacturing drawings, and analyzing designs with Finite Element Analysis (FEA)
Demonstrated knowledge of materials (preferably plastics, silicones, isoprenes) and material properties. Ability to apply knowledge of engineering materials and component selection criteria to product designs through strong concept development, design analysis, hands-on prototyping, and reliability testing skills.
Knowledge of component manufacturing processes (including injection molding, thermoset molding, machining, vacuum thermoforming, pad printing, laser marking, etc.)
Fluency in GD&T and tolerance stack analysis
Ability to communicate effectively (written and verbal) across functions, including presenting to a technical audience
Demonstrated ability to think at a systems level, interface between multiple design groups, and negotiate conflicting requirements
Demonstrated excitement and capacity to learn and quickly analyze tough technical problems using fundamental principles, strong mechanical intuition, and persistence to pinpoint root cause of problems
Understanding concepts of design input, design output, requirement traceability, and FMEA risk analysis
Proficiency at failure analysis, including root cause analysis techniques (e.g., fishbone, 5 Whys, etc.)
Comfortable operating machine shop, measurement, and test equipment
Ability to travel up to 10%
Minimum 8 years of hardware product design experience with undergraduate degree; minimum 6 years with graduate degree.
Minimum BS in Mechanical Engineering required, MSME preferred. Biomedical or other engineering discipline may be acceptable with appropriate mechanical experience.

Nice To Haves

Proven experience with design for assembly, manufacturing, and automation. Experience working on products with volumes in the 10’s of millions is preferred
Knowledge in additional manufacturing processes such as extrusion, blow molding, ultrasonic welding, RF welding, heat staking, and laser welding
Knowledge of sterilization methods, biocompatibility, and packaging of medical devices
Experience with full product development lifecycle including ideation, design, analysis, debug, verification, qualification, transfer to manufacturing, and sustaining
Experience leading departmental and cross-functional projects and strategic initiatives from concept through completion
Sense of shared responsibility and reward
Ability to utilize deep technical knowledge and broad expertise to achieve company objectives in creative and effective ways

Responsibilities

Work within multi-disciplinary teams to design, develop, and document mechanical components and assemblies for surgical system accessories
Define functional requirements based on user and product-level requirements and international standards
Iterate rapidly by prototyping, testing, and analyzing product designs using engineering principles and techniques, including computer simulation and physical models
Create and maintain product specifications with careful consideration for critical functions and safety while designing for manufacturability and cost
Support and participate in clinical and human factors evaluations to ensure positive user experience
Analyze risk of component failure (FMEA) and implement effective mitigations
Collaborate with manufacturing, purchasing, test engineering, and supplier engineering to facilitate transfer of designs into production
Provide mechanical engineering sustaining support for resolution of manufacturing and field issues
Characterize sources of variations in product performance and implement mitigations accordingly.
Investigate and determine root cause of design, manufacturing, or material issues.
Resolve complex engineering challenges through hands-on product testing and collaborate with subject matter experts both internal and external to organization.
Perform complex tolerance stack analyses to evaluate potential failures or performance concerns
Maintain Design History Files per regulatory and corporate requirements
Provide mechanical engineering expertise to support continuous production of high-quality surgical accessories to our customers
Develop components and product mechanical drawings in a regulated environment for high volume manufacturing processes, including plastic injection molding, thermoset compression molding, machining
Adept in risk management and design control documentation
Support design for automation such that our product designs can enable technologies that allow volumes to continue to grow year over year
Mentor other engineers
Help establish individual and team goals aligned with overall project and company goals