Senior Maintenance Lead

Standard Motor Products, Inc.•Mishawaka, IN
•$31 - $35

About The Position

The Senior Maintenance Lead is a working maintenance leader who provides technical direction to the maintenance team, owns complex maintenance and improvement projects, and serves as a primary technical resource between Maintenance, Engineering, and Production. The role requires a self-starter who can manage work independently and lead technical projects from inception through completion with minimal supervision. Duties include semi-routine and complex maintenance, troubleshooting electrical AC/DC drives, electronics, hydraulic and mechanical equipment, making repairs and modifications, and performing preventive maintenance. The role also supports production continuity, plant systems, equipment improvements, and employee training and accountability.

Requirements

  • At least 10 years of industrial maintenance experience in a manufacturing environment, with demonstrated electrical and mechanical troubleshooting proficiency.
  • At least 3 years of experience programming PLCs.
  • Understanding of PLC ladder logic and ability to read prints.
  • Understanding of single-phase and three-phase electrical systems.
  • Understanding of AC/DC drive systems and motors.
  • Ability to install, maintain, modify, and repair electrical distribution systems and associated equipment, including single- and three-phase systems.
  • Experience troubleshooting mechanical systems with electronic controls.
  • Ability to read blueprints and electrical schematics.
  • Ability to operate a variety of industrial tools.
  • Ability to use a volt/ohm meter, amp meter, oscilloscope, and megohm meter.
  • Ability to use computer applications such as Word and Excel.
  • Strong attention to detail and mechanical aptitude.
  • Ability to lead, mentor, and provide technical direction to maintenance personnel.
  • Ability to work independently with minimal oversight.
  • Willingness and ability to work mandatory overtime assignments and respond to required call-ins.
  • Outstanding attendance pattern.
  • Ability to complete applicable safety training, such as lockout/tagout and confined-space training.
  • Ability to lift up to 100 pounds and work in awkward and unpleasant positions.
  • Frequent standing and walking; regular lifting up to 100 pounds; frequent pulling, pushing, bending, and working above ground level.
  • Ability to perform visual inspections.

Responsibilities

  • Troubleshoot, program, and monitor programmable logic controllers (PLCs).
  • Read and interpret machine drawings, blueprints, electrical schematics, and technical information.
  • Troubleshoot, repair, and rebuild equipment such as twisters, towers, extruders, and related machinery to support production continuity.
  • Maintain plant systems and equipment, including boilers, furnaces, air conditioning, and air compressors.
  • Perform preventive maintenance, including greasing and component replacement, according to the maintenance schedule.
  • Respond to required overtime and call-in assignments to support production.
  • Recommend equipment and process modifications to the Manufacturing Engineer and develop innovative parts or modifications.
  • Modify and refurbish tooling.
  • Analyze and resolve work problems, or assist employees in resolving them.
  • Maintain cleanliness and housekeeping in maintenance and parts areas.
  • Provide technical direction and support to maintenance technicians handling complex equipment problems.
  • Analyze equipment failures, identify root causes, and recommend corrective actions to prevent recurrence.
  • Prioritize maintenance activities according to safety, production requirements, equipment criticality, and available resources.
  • Lead maintenance projects from planning through completion, including identifying parts, resources, labor needs, and timelines.
  • Monitor project status and communicate progress, delays, and concerns to the Manufacturing Engineering Manager.
  • Train and mentor maintenance employees on equipment, troubleshooting, safe work practices, and maintenance procedures.
  • Assist with developing and improving preventive and predictive maintenance programs.
  • Ensure maintenance work is completed safely, correctly, and according to established procedures.
  • Hold maintenance employees accountable for assigned work, housekeeping, and safety requirements.
  • Assist Manufacturing Engineering with equipment upgrades, process improvements, capital projects, and installations.
  • Coordinate as a technical resource among Maintenance, Manufacturing Engineering, and Production to resolve equipment and process issues.
  • Maintain accurate documentation of repairs, modifications, projects, and equipment improvements.
  • Report potential hazards and accidents immediately and follow company safety policies and procedures.
  • Perform other related duties and responsibilities as assigned.
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