Senior Forward Engineer - Advanced Additive Materials

Aether BiomachinesMenlo Park, CA

About The Position

We are developing next-generation filament materials for industrial 3D printing that unlock performance capabilities not achievable with conventional materials. Our products are already gaining traction in highly demanding environments, including defense and aerospace, where engineers require materials that can perform under extreme conditions. We are a small, fast-moving team (~30 people) building new material capabilities for additive manufacturing. While our materials can serve as drop-in replacements on standard FDM printers, achieving industry leading performance.. To accelerate adoption and help customers realize the full potential of our materials, we are hiring a Senior Forward Deployed Engineer. This role will work directly with engineers at customer organizations to deploy, optimize, and expand the use of our materials in real-world applications. ROLE OVERVIEW As a Senior Forward Deployed Engineer, you will serve as the technical bridge between our materials and the engineers using them in production environments. You will partner with defense and aerospace customers to help them successfully implement our materials, troubleshoot printing challenges, and redesign parts to take advantage of our unique material properties. You will also play a critical role internally by identifying patterns in customer usage, documenting best practices, and helping shape future product development. This role is highly cross-functional and combines elements of applications engineering, technical consulting, and early-stage product feedback. Travel of up to ~50% is expected, particularly during the first year as we build strong technical relationships with customers.

Requirements

  • 7+ years of experience in additive manufacturing, advanced materials, or industrial 3D printing
  • Hands-on experience tuning and optimizing FDM/FFF printing processes
  • Strong understanding of polymer behavior, print parameter tradeoffs, and additive manufacturing design principles
  • Experience working directly with engineering teams in technical environments

Nice To Haves

  • Experience in aerospace, defense, or other highly regulated engineering environments
  • Background in materials science, polymer engineering, mechanical engineering, or related fields
  • Experience supporting customers in a field applications, technical consulting, or deployment role
  • Familiarity with design for additive manufacturing (DfAM)

Responsibilities

  • Work directly with engineering teams at customer organizations to deploy and optimize our materials in their additive manufacturing workflows
  • Support both pre-sales evaluations and post-sale optimization
  • Travel onsite to assist with printer setup, parameter tuning, and troubleshooting
  • Help customers redesign parts to maximize performance with our materials
  • Guide customers through qualification and early production use cases
  • Serve as a trusted technical partner to defense and aerospace engineers
  • Communicate clearly about the strengths and limitations of our materials
  • Help customers identify the right applications where our materials deliver the greatest performance advantages
  • Identify patterns across customer environments and printing systems
  • Develop internal and customer-facing technical guidance including:
  • Print parameter guidelines
  • Printer compatibility insights
  • Failure mode troubleshooting documentation
  • Design recommendations for additive manufacturing
  • Provide structured feedback to our materials and product teams
  • Surface recurring technical challenges, feature requests, and opportunities for improvement
  • Help shape the roadmap for future materials and product iterations
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