Senior Engineer, New Product Engineering

Entegris • Colorado Springs, CO

1d • $95,000 - $120,000 • Onsite

About The Position

We are seeking a highly motivated and skilled Senior NPI Engineer to support the crucial transition of new, tight-tolerance products from design to high-volume manufacturing. This position will be based in Colorado Springs, CO. Our new Senior NPI (New Product/Process Introduction) Engineer will collaborate in a dynamic cross-functional team environment within the global Advanced Purity Solutions (APS) Division of Entegris. They will help create a competitive advantage for the business by bringing innovative new products into production. This role will offer a unique blend of responsibilities including product development, process design, project management and operational experience. The APS division focuses on providing the purity necessary to create advanced materials by integrated device makers (IDMs), original equipment makers (OEMs), and wafer growers in the semiconductor industry. Our customers rely on us for high quality, consistent, reliable, and clean products to produce high-tech devices.

Requirements

• BS or MS in Engineering with 5-8+ years of related experience in Engineering or Manufacturing within the Semiconductor or related industry.
• Expertise in assembly or molding processes, ideally for clean, tight-tolerance products and electro-mechanical systems.
• Strong analytical skills and a data-driven approach to decision-making.
• Exceptional written and verbal communication skills, with the ability to clearly convey technical information to diverse audiences.
• Strong understanding and practical experience in conducting DFMEA/PFMEA.
• Familiarity with metrology and various measurement techniques.
• Proficiency in statistical process control (SPC) and other statistical tools for utilizing data for informed engineering related decision-making.
• Experience with JMP or Minitab is critical, experience with JSL (JMP scripting language) is a bonus.
• Strong hands-on experience in injection molded products, process, and assembly including tooling and analytical problem-solving skills.
• The ideal candidate will have a strong background in Mechanical Engineering with Machining Process, Assembly processes, and basic Injection molding, with a focus on producing components for the semiconductor industry.
• Willingness to travel internationally to other Entegris facilities, vendors, suppliers, and customers as needed.
• Proactive, self-motivated, and able to manage multiple projects simultaneously in a fast-paced environment.
• Strong interpersonal skills and ability to be a strong contributor to a cross-functional development team
• Ability to adapt to changing responsibilities quickly based on business needs
• Strong desire to learn a variety of products, compile existing knowledge, and become a subject matter expert.

Nice To Haves

• A background in Injection molding products and processes, Assembly and/or Precision Machining is a bonus.
• Precision Machining experience is highly preferred.
• Black Belt or Green Belt in Six Sigma/Lean Sigma is highly preferred.

Responsibilities

• Lead the transition of cutting-edge Micro-Environments products from engineering development to high volume manufacturing at the Colorado Springs facilities.
• Develop and scale robust manufacturing processes that meet quality, cost, and schedule requirements.
• Collaborate with R&D and product managers to define minimum and target performance requirements (success criteria) for new products.
• Work cross-functionally with R&D, engineering, business units, operations, and project management to ensure successful product and process release to HVM (high volume manufacturing).
• Create and maintain comprehensive manufacturing documentation including work instructions, SOPs, and process records; ensure systems and controls are in place for full-scale production.
• Train operators and technicians on new processes and equipment, ensuring readiness for scale-up.
• Develop and execute Validation and Qualification (V&Q)/Management of Change (MOC) protocols for product transfers and new process start-ups, documenting results to ensure compliance with specifications and standards.
• Conduct PFMEAs, Design Freeze reviews, and Manufacturing Assessments covering site selection, material planning, waste management, ramp/capacity planning, and cost roadmap development.
• Manage technical projects to support customer sample builds and qualification runs.
• Identify and document design improvement opportunities and process inefficiencies; collaborate with product development to implement corrective actions.
• Apply Lean and Six Sigma methodologies (including DMAIC) to improve yield, reduce variation, and increase capacity using a strong statistical foundation.
• Troubleshoot and resolve technical issues related to new product builds, tooling, and process performance using fast and creative problem-solving techniques.
• Participate in design reviews, ensuring compliance with Entegris global and site-specific standards.
• Use stage-gate processes to guide products from Engineering Phase to Pilot and Manufacturing Phases, focusing on First Pass Yield (FPY) and cycle time (labor reduction) improvements.
• Maintain strong presence on the production floor to gain deep understanding of process constraints and opportunities.
• Collaborate with Subject Matter Expert (SME) in key manufacturing processes such as CNC machining, injection molding, ultrasonic welding, inspection systems, laser marking, and data collection/reporting systems.
• Review part drawings and specifications, assessing critical and FAIR dimensions, and work with development teams to align product capabilities with requirements.
• Conduct manufacturing readiness assessments to identify gaps and track progress against IRD/Mfg. metrics.
• Support audits and process analysis to recommend improvements in safety, quality, cost, waste reduction, and efficiency.
• Predict and analyze actual product sampling costs in SAP.
• Assist with establishing master data in SAP for new part numbers.
• Utilize various methods to simulate and analyze designs using FEA, CFD, and Moldflow software.
• Support existing products by developing test plans and supporting validation and qualification efforts for product/process changes.

Benefits

• Our total rewards package goes above and beyond just a paycheck.
• Whether you’re looking to build your career, improve your health, or protect your wealth, we offer generous benefits to help you achieve your goals.
• Compensation: $95,000-$120,000 per year range with actual pay dependent on candidate overall skills for the role
• Annual Bonus Eligible
• A progressive (PTO) policy that empowers you to take the time you need to recharge
• Generous 401(K) plan with an impressive employer match with no delayed vesting
• Excellent health, dental and vision insurance packages to fit your needs
• Education assistance to support your learning journey
• Values-driven culture with colleagues that rally around People, Accountability, Creativity and Excellence

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level