Senior Engineer, Motor Control & Calibration

Mercedes-Benz R&D North AmericaAnn Arbor, MI

About The Position

At Mercedes-Benz Research & Development North America (MBRDNA), we are committed to delivering world-class automotive technologies that push the boundaries of what is possible. Our teams of highly skilled engineers and designers use cutting-edge software and technology, to enhance the driving experience and reduce environmental impact. Are you passionate about shaping the future of electric mobility? Do you thrive on innovating cutting-edge e-motor control technologies that power the next generation of Mercedes-Benz electrified vehicles? We are seeking a highly skilled and motivated E-Motor Control Engineer to join our dynamic global team, where you will play a pivotal role in advancing our e-motor control systems from concept to production. Your Mission: As an E-Motor Control Engineer, you will be at the forefront of developing, validating, and optimizing sophisticated e-motor control algorithms and software. You will drive innovation in our methods, tools, and processes, establishing best practices for e-motor analysis, control, and testing. Your expertise will directly contribute to delivering exceptional performance and customer satisfaction in our plug-in hybrids, other electrified vehicles, and future development programs.

Requirements

  • MS Degree in Electrical Engineering or Mechanical Engineering, preferably with a focus on control algorithms.
  • 5+ years of relevant work experience.
  • Theoretical and practical understanding of AC IPM/Induction motors and their control for automotive applications, coupled with proven experience in model-based design, simulation, and algorithm development using MATLAB/Simulink/Target Link.
  • Expertise in calibration tools (e.g., Vector CANape, INCA, LabVIEW) and proficiency in scripting for data processing, reporting, interfacing with data acquisition equipment, and test automation frameworks.
  • Experience in leveraging AI tools to optimize development processes and enhance efficiency.
  • Familiarity with automotive software development processes, including requirement management and engineering, aligned with automotive SPICE.
  • Self-driven with excellent organizational skills, a proactive approach to problem-solving, and a strong sense of ownership to ensure project timing and goals are met.
  • Exceptional oral, written, and presentation communication skills for effective cross-functional interaction and collaboration.
  • Valid Driver's License

Nice To Haves

  • PhD in Electrical Engineering, Mechanical Engineering, or related fields
  • Advanced theoretical knowledge and research experience in motor control strategies and their application
  • Hands-on experience with Hardware-in-the-Loop (HIL) systems, motor emulators, and dynamometers for testing and validation
  • Understanding of motor control hardware design, circuit design, high-power inverters, driver stages, and PCB layout, along with control logic
  • German language is a plus

Responsibilities

  • Design, develop, and refine e-motor control algorithms using model-based design tools like Simulink/Target Link, including automated code generation.
  • Perform rigorous algorithm verification and validation through advanced simulation, motor emulator, Hardware-in-the-Loop (HIL), and dynamometer (dyno) tests.
  • Lead the calibration of electric motor control software to meet stringent performance, functionality, and diagnostic requirements for electrified powertrains.
  • Support production release testing by designing, maintaining, and executing comprehensive test cases for model-based EM-Controls software, utilizing both automated scripts and manual tests on Dyno, motor emulator, and HILs. Process test data to generate insightful reports.
  • Diagnose and resolve complex issues within E-drive systems, ensuring robust performance and seamless integration.
  • Coordinate testing activities across different groups and provide essential support to cross-functional teams, internal stakeholders, and suppliers on requirements, functionality, and issue resolution.
  • Create, maintain, and manage motor control requirements using product lifecycle management (PLM) tools, ensuring adherence to Mercedes-Benz development processes and providing key project metrics.
  • Contribute to capacity planning based on future motors, power electronics, and software variants.

Benefits

  • Medical, dental, and vision insurance for employees and their families
  • 401(k) with employer match
  • Up to 15 company-paid holidays
  • Paid time off (flexible time off for salaried employees), sick time, and parental leave
  • Tuition assistance program
  • Wellness/Fitness reimbursement programs
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