Senior Electrical Engineer

Heads Up TechnologiesAddison, TX

About The Position

The Senior Electrical Engineer will play a critical role in supporting manufacturing operations by driving resolution of electro-mechanical product issues, improving product cost and manufacturability, and managing component lifecycle risks. This position is highly cross-functional and focused on sustaining engineering, root cause investigation, and continuous improvement of production processes and products. The ideal candidate brings strong hands-on troubleshooting capability, deep understanding of electrical systems and PCBAs, and experience working in a fast-paced manufacturing environment.

Requirements

  • Bachelor’s or Master’s degree in Electrical Engineering.
  • 5-10 years of experience in electrical engineering with a focus on PCBA and OEM product manufacturing and testing.
  • Strong troubleshooting and root cause analysis skills for electrical and electro-mechanical systems.
  • Experience with test equipment (oscilloscopes, DMMs, power supplies, signal generators, etc.).
  • Ability to read and interpret schematics, PCB layouts, and technical drawings.
  • Familiarity with failure analysis techniques and reliability engineering principles.
  • Experience with component selection, qualification, and obsolescence management.
  • Working knowledge of manufacturing processes, including PCBA assembly and test.
  • Ability to collaborate effectively with cross-functional teams to meet product requirements.
  • Familiarity with industry standards and regulations (e.g., UL, CE, RoHS, etc.).

Nice To Haves

  • Experience with high-reliability product designs (e.g., automotive, aerospace, medical devices).
  • Familiarity with FPGA and/or embedded systems.
  • Certification in Six Sigma or similar process improvement methodologies.

Responsibilities

  • Lead root cause analysis and corrective actions for electro-mechanical product failures observed in production and the field.
  • Provide hands-on troubleshooting of electrical systems, PCBAs, and integrated electro-mechanical assemblies.
  • Support production teams in resolving technical issues to minimize downtime and ensure delivery commitments.
  • Partner with quality and manufacturing teams to drive containment, corrective, and preventive actions (CAPA).
  • Analyze failure trends and implement design or process improvements to enhance product reliability.
  • Support failure analysis activities including test development, data collection, and reporting.
  • Work closely with design engineering to implement design changes that improve manufacturability and robustness.
  • Identify and execute cost reduction opportunities through component changes, design optimization, and process improvements.
  • Evaluate alternative components and suppliers while ensuring compliance with performance and quality requirements.
  • Support value engineering and cost-down projects across existing product lines.
  • Monitor and manage electronic component lifecycle risks, including obsolescence and supply constraints.
  • Lead redesign or requalification efforts to replace obsolete components with minimal impact to product performance and certification.
  • Collaborate with product management and procurement to ensure continuity of supply.
  • Interface with design engineering, quality, supply chain, and contract manufacturers to resolve issues and implement improvements.
  • Provide technical guidance and mentorship to junior engineers and technicians.
  • Support documentation updates including schematics, BOMs, work instructions, and test procedures.
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