Senior Development Engineer - Modeling & Simulation

Corning•Wilmington, NC

1d•$101,784 - $139,953•Onsite

About The Position

Corning is seeking a Senior Development Engineer to apply finite element and computational modeling to improve optical fiber manufacturing at its Wilmington, North Carolina plant. The role develops models grounded in process data and translates modeling results into implemented process and equipment improvements that increase yield, throughput, product quality, raw material efficiency, and energy efficiency. It is hands-on in the plant and involves minimal travel (less than 5%). The engineer works with technology development, process engineering, and manufacturing teams.

Requirements

Master’s degree in Physics, Mechanics, Mechanical Engineering, Applied Mathematics, or a related field, such as solid mechanics, fluid dynamics, or theoretical physics.
At least 5 years of relevant experience after the highest degree.
Demonstrated experience applying FEM/FEA to industrial or manufacturing problems.
Expertise in finite element methods (FEM/FEA) and computational modeling of physical phenomena, including mechanics, heat transfer, and fluid flow.
Working knowledge of major commercial CAE software such as ANSYS, COMSOL Multiphysics, and/or Fluent.
Demonstrated process engineering experience in a manufacturing or pilot-scale environment.
Willingness and desire to work in a plant environment and apply modeling directly to real manufacturing problems.
Self-driven, action-oriented approach and effectiveness in uncertain situations.
Willingness to learn processes, equipment, tools, and disciplines outside one’s core expertise.
Problem-solving skills using scientific methods, root cause analysis, and well-designed experiments.
Ability to work independently and collaboratively on cross-functional teams and carry assignments through to completion.

Nice To Haves

Experience validating models against experimental and plant data, including uncertainty and sensitivity analysis.
Multiphysics experience, including coupled thermal, structural, and fluid modeling; radiative heat transfer; or modeling of high-temperature or glass processes.
Programming or scripting for modeling and data analysis, such as Python, MATLAB, or ANSYS Parametric Design Language, as well as JMP, Power BI, and Microsoft Office.
CAD experience, such as SolidWorks or Autodesk.
Experience with optical fiber manufacturing processes or equipment.
Experience leading technical teams or projects.

Responsibilities

Develop, validate, and maintain thermal, structural, and computational fluid dynamics models of glassmaking processes and equipment using commercial tools such as ANSYS, COMSOL, and Fluent.
Gather process data in the plant, run experiments and trials, and use the results to calibrate and validate models.
Use physics-based analysis to identify root causes of process limitations and translate results into engineering requirements, design recommendations, and process windows.
Evaluate design and process alternatives virtually and hands-on to reduce development time, cost, and risk.
Support troubleshooting, process changes, equipment start-up, and qualification.
Partner with technology development, process engineering, and manufacturing teams to improve yield, throughput, quality, and energy use.
Document findings and present recommendations to leadership.

Benefits

Company-wide bonuses and long-term incentives.
100% company-paid pension benefit with fixed contributions.
Matching contributions to a 401(k) savings plan; total company contributions to retirement accounts can reach 7% to 12% of pay, depending on age and years of service.
Medical insurance.
Dental insurance.
Vision insurance.
Paid parental leave.
Family building support.
Fitness benefits.
Company-paid life insurance.
Disability benefits.
Disease management programs.
Paid time off.
Employee Assistance Program (EAP).
Recognition program to celebrate successes and reward exceptional contributions.