Sr Controls Engineer - Model Based Design

Milwaukee Tool•Brookfield, WI

About The Position

The Senior Controls Engineer collaborates with Engineering teams to design, model, simulate, and implement control algorithms for Milwaukee Tool products. The role works with control, electronic, firmware, and systems engineers to develop battery systems and power tool technology. Responsibilities include developing control system architecture, validating algorithms through experiments and laboratory testing, and helping create designs suitable for efficient mass production.

Requirements

Bachelor of Science degree in Electrical Engineering or a related field.
At least 5 years of related industry work experience.
Working knowledge of model-based control development using tools such as MATLAB/Simulink.
Working knowledge of closed-loop control theory.
Ability to read power electronics schematics and component data sheets.
Excellent problem-solving skills, independent judgment, and ability to work well under pressure in a dynamic environment.
Self-motivated, organized, efficient, process-oriented, and strong work ethic.
Ability to travel 10% of the time, domestically and internationally.

Nice To Haves

Working knowledge of vector control and pulse width modulation techniques.
Working knowledge of control loop tuning and stability analysis.
Experience developing plant models to simulate physical systems.
Experience with software configuration management tools, defect tracking tools, and peer reviews.
Experience with embedded C/C++, including bare-metal programming.
Familiarity with three-phase motor control and/or power control applications.
Familiarity with battery, drive, and motor systems.

Responsibilities

Design, model, simulate, and implement advanced control algorithms.
Develop, analyze, maintain, and document control system architecture.
Use MATLAB, Simulink, and Stateflow modeling tools.
Collaborate with Hardware and Firmware Engineers to optimize and implement next-generation control algorithms.
Conduct experiments and simulations, analyze data, and draw concise, logical conclusions.
Peer review software and control designs and source code.
Use laboratory equipment, including oscilloscopes, power supplies, electronic loads, and HIL test equipment, to validate control algorithms.
Track projects to ensure adherence to schedules and Milwaukee Tool processes.
Schedule technical meetings, develop agendas, facilitate meetings, and document meetings and formal presentations.
Apply a manufacturing mindset to designs to support effective and efficient mass production of power tools.
Acquire and maintain knowledge of Milwaukee Tool's development and manufacturing processes.