Senior Composites R&D Technician - Layup

Castelion Corporation•Torrance, CA
•Onsite

About The Position

Castelion is seeking a Sr. Composites R&D Technician to own and advance layup processes for high-temperature composite structures. This role is hands-on and central to developing scalable manufacturing approaches for advanced materials, including ceramic matrix composites (CMCs). You will serve as a technical anchor on the shop floor—driving process development, executing builds, and establishing best practices that enable consistent, repeatable production.

Requirements

  • 5+ years of experience in composites layup, ideally in aerospace or high-performance applications
  • Experience with high-temperature composite materials
  • Hands-on expertise with prepreg layup processes
  • Familiarity with press molding and/or filament winding
  • Experience supporting or developing manufacturing processes
  • U.S. citizen or national, U.S. lawful, permanent resident (aka green card holder), Refugee under 8 U.S.C. § 1157, or Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State.

Nice To Haves

  • Experience with ceramic matrix composites (CMCs)
  • Background in tool making for composite parts
  • Experience in R&D or early-stage manufacturing environments
  • Ability to operate independently in a fast-paced, low-structure setting

Responsibilities

  • Develop and refine layup processes for high-temperature composite materials, including prepreg-based CMC panels
  • Execute hands-on layup, molding, and fabrication activities to support rapid development and testing
  • Establish and maintain standards for consumables, layup techniques, and shop processes
  • Support tooling design and fabrication for composite part production
  • Partner with engineering to iterate on materials and process development
  • Document processes and ensure repeatability as production scales

Benefits

  • Long-term stock incentives
  • Comprehensive medical, vision, and dental insurance
  • Three weeks of paid time off per year
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