Senior Composite Engineer (JR072426A-13)

JBS SolutionsHuntsville, AL
Onsite

About The Position

JBS Solutions, Inc. is seeking a Senior Composite Engineer to join their team working on the ESSCA contract with NASA. This role supports composite structures design, analysis, and manufacturing for NASA Marshall Space Flight Center (MSFC) programs, focusing on composite components for launch vehicles, propulsion systems, and spacecraft structures. The position is ideal for a composites engineer looking to grow into MSFC-specific requirements and advanced spaceflight applications. JBS Solutions offers a competitive benefits package, a personable work environment, and opportunities for personal and professional growth within a fast-growing small business.

Requirements

  • Bachelor’s degree in aerospace, mechanical, materials engineering, or related field.
  • 10–15+ years of experience working with composite materials and structural components (aerospace preferred).
  • Experience with composite laminate design, basic FEA, and mechanical/thermal load assessment.
  • Hands-on familiarity with composite manufacturing processes such as autoclave layup, AFP/ATL, or RTM/VARTM.
  • Proficiency in CAD and FEA tools (CATIA, NX, SolidWorks, Abaqus, ANSYS, or Nastran).
  • Ability to work within structured engineering processes and deliver high‑quality technical documentation.
  • Must be a US citizen and have a STAR ID.
  • Proof of U.S. Citizenship is required.

Nice To Haves

  • Experience supporting spaceflight, launch vehicle, or defense composite structures.
  • Exposure to cryogenic composites, pressure vessels, or large‑scale aerospace structures.
  • Familiarity with NASA/MSFC standards or similar government requirements.
  • Experience with NDI methods such as UT, thermography, or X‑ray.
  • Scripting or automation experience (Python, MATLAB).

Responsibilities

  • Perform design and analysis of composite components for aerospace structures.
  • Develop laminate schedules, evaluate material behavior, and assess structural performance under mechanical and thermal loads.
  • Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments.
  • Participate in trade studies and support requirements development.
  • Work directly with MSFC engineering teams, suppliers, and other contractors to develop composite solutions.
  • Support design reviews (PDR, CDR) by preparing presentation materials and technical documentation.
  • Contribute to testing plans, NDI evaluation, and verification activities as needed.
  • Support composite fabrication activities including autoclave layup, AFP/ATL, and resin infusion processes.
  • Participate in tooling reviews, process development, and troubleshooting of manufacturing issues.
  • Assist with material evaluation, process documentation, and coordination with manufacturing engineering.
  • Support composite component testing, data review, and correlation activities.
  • Assist with structural test planning, failure investigation activities, and corrective action discussions.
  • Maintain configuration, documentation, and compliance with engineering processes.
  • Communicate effectively across disciplines and contribute to a collaborative team environment.

Benefits

  • Competitive benefits package
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