Senior Composite Engineer

Mclaurin Aerospace • Huntsville, AL

1d • Onsite

About The Position

Are you passionate about human space exploration, understanding the origins of the universe, and working with a passionate and diverse team to make a difference? If you are, we need you! We need your talent, teamwork, and energy to help us achieve great things that inspire people all over the globe. We need you to bring creative ideas and diverse backgrounds to help us envision, shape, and deliver systems that will enable the exploration of space while benefiting people here on Earth. We are excited about what we do, and we need you on our team as we take on exciting challenges for NASA's pursuits in deep space exploration. We have an exciting opportunity for a Senior Composite Engineer to join our ESSCA contract team at NASA Marshall Space Flight Center in Huntsville, AL.

Requirements

• 10–15+ years of experience working with composite materials and structural components (aerospace preferred).
• Experience with composite laminate design, basic FEA, and mechanical/thermal load assessment.
• Hands-on familiarity with composite manufacturing processes such as autoclave layup, AFP/ATL, or RTM/VARTM.
• Proficiency in CAD and FEA tools (CATIA, NX, SolidWorks, Abaqus, ANSYS, or Nastran).
• Ability to work within structured engineering processes and deliver high‑quality technical documentation.
• US Citizenship and the ability to pass a comprehensive security background investigation is required.

Nice To Haves

• Experience supporting spaceflight, launch vehicle, or defense composite structures.
• Exposure to cryogenic composites, pressure vessels, or large‑scale aerospace structures.
• Familiarity with NASA/MSFC standards or similar government requirements.
• Experience with NDI methods such as UT, thermography, or X‑ray.
• Scripting or automation experience (Python, MATLAB).

Responsibilities

• Perform design and analysis of composite components for aerospace structures.
• Develop laminate schedules, evaluate material behavior, and assess structural performance under mechanical and thermal loads.
• Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments.
• Participate in trade studies and support requirements development.
• Work directly with MSFC engineering teams, suppliers, and other contractors to develop composite solutions.
• Support design reviews (PDR, CDR) by preparing presentation materials and technical documentation.
• Contribute to testing plans, NDI evaluation, and verification activities as needed.
• Support composite fabrication activities including autoclave layup, AFP/ATL, and resin infusion processes.
• Participate in tooling reviews, process development, and troubleshooting of manufacturing issues.
• Assist with material evaluation, process documentation, and coordination with manufacturing engineering.
• Support composite component testing, data review, and correlation activities.
• Assist with structural test planning, failure investigation activities, and corrective action discussions.
• Maintain configuration, documentation, and compliance with engineering processes.
• Communicate effectively across disciplines and contribute to a collaborative team environment.

Benefits

• Competitive pay
• Positive work-life balance
• 100% Employer paid insurance including: Medical, dental, vision, life insurance, accidental death and dismemberment, short-term disability, and long-term disability
• 11 paid holidays annually
• Generous PTO
• 401k after 12 months of service with employer match
• Education assistance
• Relocation assistance (if applicable)

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: No Education Listed