Senior Automation & Controls Engineer

SQ4D•Town of Riverhead, NY
•$100,000 - $125,000

About The Position

SQ4D is a construction technology company developing and deploying advanced robotic systems for concrete 3D printing. Its Autonomous Robotic Construction System (ARCS) combines large-scale robotics, automation, software, motion control, and material delivery systems. The Automation & Controls Engineer will help develop, integrate, and improve the electrical, software, motion-control, automation, and control systems used throughout SQ4D's construction 3D-printing technology. The role works across hardware and software, including PLC programming and industrial automation, Duet development, motion control, machine communications, sensor integration, and software architecture. The engineer will help build systems that enable a large-scale robotic construction printer to move, communicate, and operate autonomously. Work may include developing motion-control capabilities, improving Duet-based printer systems, integrating PLC-controlled equipment, creating diagnostic tools, improving machine reliability, and developing future versions of ARCS.

Requirements

  • Bachelor’s degree in Systems Engineering, Computer Science, Electrical Engineering, Software Engineering, or a related field.
  • Strong understanding of hardware and software integration.
  • Experience with PLC programming and industrial automation.
  • Experience with motion-control systems, including motors, drives, encoders, homing systems, and multi-axis machines.
  • Proficiency in Fieldbus protocols, including Ethernet, Profinet, and Modbus.
  • Knowledge of safety standards and compliance requirements.
  • Excellent problem-solving and critical-thinking skills to address challenges during the printing process.
  • Ability to read and understand electrical schematics, wiring diagrams, and technical documentation.

Nice To Haves

  • Five years in systems engineering, focusing on integration and optimization.
  • Experience with Duet 3D printer electronics, RepRap Firmware, or similar embedded motion-control platforms.
  • Programming or scripting experience in C, C++, and Python.
  • Familiarity with construction jobsites or automation equipment.
  • Ability to work independently with minimal supervision.
  • Experience with RepRap or Duet 3D systems.
  • Knowledge of G-Code and machine kinematics.
  • Extensive GitHub portfolio.
  • Experience operating 3D printers or robotic equipment.

Responsibilities

  • Design and develop system architectures that meet functional and performance requirements.
  • Integrate hardware and software components to create cohesive and efficient systems.
  • Troubleshoot and resolve system issues, including PLC programs.
  • Collaborate with product, engineering, and operations teams to implement systematic solutions.
  • Integrate sensors, actuators, motors, drives, encoders, valves, pumps, and other automated equipment into the overall machine control system.
  • Configure and troubleshoot motors, drives, encoders, and other motion-control hardware.
  • Work with machine kinematics, coordinate systems, homing routines, limit switches, and motion calibration.
  • Develop, test, and maintain Duet firmware configurations, macros, machine-control logic, and related software tools.
  • Troubleshoot communication and integration issues between Duet controllers, PLCs, motor controllers, sensors, and other hardware.
  • Analyze machine failures and implement corrective actions to improve reliability and uptime.
  • Help develop software architecture and systems for the Autonomous Robotic Construction System.

Benefits

  • Bonus based on performance
  • Competitive salary
  • Dental insurance
  • Health insurance
  • Opportunity for advancement
  • Paid time off
  • Vision insurance
  • Opportunity to operate some of the largest 3D printers in the world
  • Friendly and open team culture
  • Real responsibilities and challenges in a fast-evolving company
  • Exposure to multiple engineering disciplines and workflows
  • Direct mentorship and feedback from experienced Automation and Controls team members
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