Controls & Automation Engineer

Magna International•Troy, MI

About The Position

The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets. Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world.

Requirements

Bachelor’s or master’s degree in industrial engineering, mechanical engineering, mechatronics, computer science, or a related field.
Over 7 years of experience in assembly equipment, secondary equipment controls, and automation.
Proficiency in PLC and robotics programming, along with related hardware component knowledge.
The ability to troubleshoot and resolve issues during the assembly process is essential.
Ability to work within cross-functional and cross-regional teams and manage multiple priorities.
University degree related to Manufacturing or Engineering. Equivalent job experience also acceptable.

Nice To Haves

Programming or scripting skills (e.g., Python, Java, SCL, or SQL) are a significant plus.
Experience in automotive or high-volume manufacturing is preferred.
Knowledge of assembly solutions, machines, systems, and operations (such as AI vision inspection, AGV/AMRs, Poka Yoke, welding, milling, bonding, punching, etc.) is a strong asset.
Keen to learn new and state of the art technologies and processes for mass production applications.
Ability to learn and utilize new software.

Responsibilities

Designs, develops, and implements control systems for automated manufacturing processes.
Programs PLCs and robotics.
Ensures safety of control systems.
Troubleshoots control system issues.
Optimizes production through control system enhancements.
Functions as a development specialist and Subject Matter Expert with expertise in PLC control systems design, robotics, and other control hardware and software, and related technologies.
Identifies and leads new development projects focusing on new technology concepts, cost savings, global activities and obtaining new business.
Creates & executes goals, timing and cost for project(s).
Tracks & evaluates emerging technologies and monitors and benchmarks competitors.
Communicates/coordinates projects between divisions, sales, targeted programs, customer needs and corporate representative on behalf of the Manufacturing strategy department.
Assists with the selection, installation, and testing of manufacturing equipment.
Supports Exteriors and Sales group in pursuing new business including planning of Greenfields and Brownfield.
Participates as a lead member of the Global Expert Team to coordinate development activities across all of Exteriors and Magna worldwide.
Researches, supports, and implements new technologies for Magna Exteriors Manufacturing Processes.
Identifies design improvements and creates design specifications for a variety of complex product components to obtain operational, cost, quality, and/or manufacturing feasibility improvements.
Analyzes highly complex design and process problems and formulates engineering conclusions by the application of engineering and/or mathematical principles.
Consults with cross functional groups in various engineering activities relative to the design, prototype, and experimental construction of product components.
Collaborates with cross-functional teams including engineering, MP&L operations, IT/OT, and advanced robotics to align virtual models with real-world conditions.
Troubleshoots complex situations involving multiple variables and conditions with minimum supervision.
Contributes to standardization, provides technical documentation, presents findings, and assists in the development of global assembly best practices and standards.
Follows operational procedures, work-standards, and divisional guidelines with minimum supervision.
Implements Industry 4.0, IoT, machine learning, MES, and data analytics solutions.