Saw & Stretcher Operator

Almag Aluminum•Pennsauken, NJ

1d•Onsite

About The Position

The Saw & Stretcher Operator is directly responsible to the General Manager and/or a delegate. The primary function is to operate the saw and stretcher efficiently and cost-effectively while maintaining safety and quality standards. Regular communication with the press crew regarding safety or quality issues is essential.

Requirements

High school Diploma with some technical background and mechanical aptitude.
1-2 years’ experience in an industrial environment.
Basic computer skills including MS Windows.
Understanding of measurements, tolerances, basic geometry, and numeracy comprehension.
Ability to lift up to 50lbs independently.
Ability to lift up to 100lbs in collaboration with a team member.
Willing to train.

Nice To Haves

Extrusion experience is an asset.
Knowledge of machinery and ability to read drawings is an asset.
Other MS software is an asset.
Familiarity with extrusion software such as EPICS is an asset.

Responsibilities

Read and interpret work orders, specifications, and notes in EPICS.
Follow verbal instructions from the press supervisor and teammates.
Operate metalworking machines such as saws to cut or shape metal stock.
Check products for correct shapes, dimensions, and specifications using calipers and other measuring tools, including ASCONA scans.
Troubleshoot and perform minor repairs on the saw and stretcher.
Perform daily preventative maintenance (PM) checks on the saw, including lubrication levels and blade sharpness.
Follow work order specifications and packing instructions.
Input information into EPICS, such as weight and die variances.
Verify NCRs related to the saw.
Update rework/redtag line in EPICS if material is confirmed good at the saw.
Communicate information regarding low yields to press leads, including explanations and suggestions for corrective actions.
Inspect cut lengths, critical dimensions, and visually inspect material.
Ensure proper handling of material to maintain quality and product integrity.
Ensure skids are packed securely and material is clean, defect-free, and meets quality standards.
Measure and record weight to a minimum tolerance of 40 lbs.
Ensure efficient skid changeovers by being proactive with subsequent work orders.
Communicate issues with Press Leads, such as poor yield, die variance, weight discrepancies, and scanning issues.
Escalate mechanical downtime issues (e.g., saw blade or clamp malfunction) to the maintenance team immediately.
Maintain a clean and tidy work line, focusing on 5S principles.
Ensure availability of materials (skids, separators, sandwiches) at the saw station.
Communicate with forklift drivers when materials are required.
Complete and record all quality checks at the required frequency at the saw.
Ensure Ascona scans are completed as per billet entries and product meets specifications.
Escalate issues immediately with quality technicians and press leads.
Ensure quality checks for visual and dimensional requirements are conducted.
Communicate any out-of-spec material to the press lead for decision-making (scrap or rectify).
Discuss issues with the following shift, including mechanical and work-order related matters, and ensure materials are available for startup.
Run the stretcher (live and dead ends) efficiently to ensure continuous material cleaning.
Ensure all stretched extrusion pieces are straight, twist-free, and meet quality requirements (visual A or B).
Regularly check dimensions and flatness, ensuring extrusions are not overstretched.
Batch material at the storage table with the correct number of pieces per batch.
Update EPICS notes as required.
Report any issues during or after stretching to press leads immediately.
Communicate concerns regarding dimensions and finish with the saw crew.
Report any malfunction in stretching equipment to press leads and the maintenance team.
Follow stretching instructions as per work order.
Comply with all quality-related policies, procedures, and system requirements.