SAP Manufacturing PLM Windchill – Functional Managing Consultant

Bart & Associates

3d

About The Position

B&A is seeking a SAP Manufacturing PLM Windchill – Functional Managing Consultant to support a federal government client operating within a classified environment. This role is responsible for supporting the functional configuration, testing, and sustainment of the integration between SAP ERP/S4HANA and the PTC Windchill Product Lifecycle Management (PLM) platform across defense and energy sector manufacturing programs. Working in close coordination with the PLM Integration Lead, the ideal candidate brings solid hands-on experience in both SAP engineering and materials management processes and PTC Windchill PLM, with a strong focus on execution quality, configuration accuracy, and cross-team collaboration within a highly secure and regulated environment.

Requirements

• Minimum of eight (8) years of experience in SAP configuration and implementation with demonstrated participation in SAP – PLM integration efforts
• Minimum of three (3) years of direct experience working with PTC Windchill PLM in a configuration, integration support, or functional consultant capacity
• Demonstrated proficiency in SAP – Windchill PLM integration activities including eBOM/mBOM data exchange, engineering change order support, document master data configuration, and part master alignment
• Bachelor’s degree from an accredited college or university in Systems Engineering, Mechanical Engineering, Industrial Engineering, Information Technology, or a related field
• Functional knowledge of SAP Engineering Change Management (ECM), Classification (CA), Document Management System (DMS), and Material Master data as they relate to PLM integration
• Hands-on experience supporting SAP – Windchill PLM integration activities including eBOM/mBOM synchronization, part and document master data exchange, and engineering change order workflows
• Working knowledge of PTC Windchill PLM including product structure management, change and configuration management, document vaulting, and part master data administration
• Experience executing SAP configuration tasks, functional testing, and defect documentation within a structured PLM integration program
• Ability to document business process requirements, data mapping specifications, and integration test results with accuracy and attention to detail
• Familiarity with federal defense engineering and configuration management standards including MIL-STD-31000, MIL-HDBK-61, and EIA-649 as they relate to PLM data governance
• Proficiency in developing configuration workbooks, test scripts, and end-user training materials in support of PLM integration deliverables
• Strong communication skills with the ability to collaborate effectively across functional, technical, and engineering stakeholder groups
• Experience working within federal, defense, or classified environments with adherence to strict cybersecurity, configuration management, and operational security protocols
• Active Top Secret (TS) or DOE Q clearance is required; eligibility for SCI access may be required depending on program assignment

Nice To Haves

• PTC Windchill functional or administrator certification, or SAP PLM certification
• Experience with SAP S/4HANA Engineering Control Center (ECTR) and its role in embedded PLM integration scenarios with Windchill
• Familiarity with integration middleware platforms (e.g., SAP PI/PO, SAP Integration Suite, or equivalent) and their application in SAP – PLM data exchange
• Knowledge of nuclear or defense product lifecycle and configuration management requirements applicable to DOE national laboratory or weapons complex environments
• Experience supporting Agile or SAFe delivery methodologies within federal IT programs
• Prior experience on DOE, DOD, or other federal agency SAP – Windchill PLM integration programs

Responsibilities

• Support the configuration, testing, and sustainment of the SAP – PTC Windchill Product Lifecycle Management (PLM) integration, executing functional design specifications and integration tasks under the direction of the PLM Integration Lead
• Participate in requirements-gathering workshops and solution design sessions, documenting business process requirements, data mapping details, and integration configuration decisions across the SAP – Windchill boundary
• Configure and validate SAP-side integration components including Engineering Change Management (ECM), Classification (CA), Document Management System (DMS), and Material Master data in support of PLM data exchange
• Support the design and validation of bidirectional data flows between SAP and Windchill including eBOM/mBOM synchronization, part master alignment, document transfers, and engineering change order processing
• Execute unit testing, string testing, and end-to-end integration scenario testing across the SAP – Windchill interface, documenting results and escalating defects to the Integration Lead for resolution
• Collaborate with SAP functional consultants, Windchill administrators, and technical integration teams to support interface configuration, data mapping validation, and middleware troubleshooting
• Assist in identifying and resolving functional integration gaps, data quality issues, and process misalignments between SAP and Windchill during design, testing, and production operations
• Develop and maintain configuration workbooks, test scripts, defect logs, and end-user training materials in support of the PLM integration workstream
• Support cutover planning and execution activities including data validation, interface smoke testing, and post-go-live stabilization tasks
• Ensure all assigned integration deliverables remain compliant with federal defense engineering standards, configuration management requirements, and security protocols applicable to the classified operating environment

Benefits

• Three robust individual and family medical plans
• Health Savings Account (HSA) option
• Two tiers of dental coverage
• Vision insurance
• Life & AD&D insurance
• Disability insurance
• Accident insurance
• Hospital indemnity insurance
• Critical illness insurance
• Paid time off
• B&A sponsored trainings and certifications
• Pet insurance benefits
• Commuter transit benefits
• Free subscription to a virtual exercise platform (NEOU)
• 401(k) plan with company matching contribution
• Employee Assistance Program (EAP) - Access to counseling, legal guidance, financial planning, and more

What This Job Offers

• Job Type: Full-time
• Career Level: Senior