Robot Engineers

Rivian•Normal, IL

1d•Onsite

About The Position

We are seeking experienced Robotics Engineers specializing in NACHI robots, with sufficient experience to handle integration from scratch. The Robotics Engineer is responsible for the programming, integration, commissioning, and optimization of robotic arc welding (MIG systems utilizing FANUC and NACHI platforms within the automotive Bodyshop. The primary goal is to ensure the structural and geometric integrity of body-in-white (BIW) sub-assemblies, minimizing spatter, thermal distortion, and cycle times while maintaining a highly repeatable, production-ready process. This role also involves following and establishing programming standards based on process requirements and application types, from commissioning through to start-up.

Requirements

Bachelor’s degree in Robotics, Mechatronics, Automation, Welding, Electromechanical Engineering, or a related field.
Minimum of 5 years of hands-on experience programming and integrating FANUC and NACHI robots, with a heavy focus (at least 2 years) on MIG welding applications in an automotive BIW/Bodyshop.
Professional working proficiency in English to interface with global tooling suppliers and corporate engineering standards.
Advanced mastery of the FANUC ArcTool software package, configuration of weld schedules, torch control, and tool coordinate system management (TCP/Weld Frame).
Specialized configuration in NACHI controllers (FD/AX series) for arc applications, power source interfacing, and synchronization of travel speed with wire feed rate.
Deep knowledge in adjusting and optimizing welding parameters (voltage, amperage, wire feed speed, gas flow) and transfer modes (short-circuit, globular, spray, pulsed arc).
Integration and maintenance of torch cleaning stations (reamers), wire cutters, neck aligners, and automated TCP calibration units.
Communication setup and configuration of industrial interfaces (Digital/Analog, DeviceNet, EtherNet/IP) with leading power supplies such as Fronius (TPS/i), Lincoln Electric, or Miller.
Advanced implementation of safety software options, specifically Fanuc Dual Check Safety (DCS) and Nachi RMU (Robot Monitoring Unit) for collaborative or restricted zone control.
Rapid root-cause analysis of critical hardware/software faults during high-volume automotive production runs.
Strong teamwork skills to interface seamlessly with PLC programmers, mechanical designers, weld quality inspectors, and maintenance technicians.

Responsibilities

Program and refine complex MIG welding trajectories on NACHI robots, ensuring optimal torch angles (work and travel angles) and proper electrode stick-out.
Configure and fine-tune welding parameter schedules directly on the robots to eliminate common defects such as porosity, lack of fusion, undercut, or excessive burn-through.
Implement automatic Tool Center Point (TCP) check routines to ensure the robot maintains precise weld placement after consumable changes (contact tips, nozzles, or goosenecks).
Maintain clean, documented version history and periodic image backups of all robot controllers under your scope.