Rigid Forming Operator

Printpack•Newport News, VA

6d•Onsite

About The Position

The Rigid Forming Operator is responsible for setting up, operating, and maintaining thermoforming equipment in a manufacturing environment, ensuring product quality meets customer specifications while following safety protocols and production standards. This role requires the ability to operate multiple thermoforming lines simultaneously and troubleshoot machine issues to maintain production schedules. The operator will also monitor and document product quality, perform basic preventative maintenance, and ensure compliance with food safety and GMP standards. Proficiency in using computer systems and reading production schematics is essential. A strong focus on safety, including performing machine safety audits and identifying near misses, is expected.

Requirements

High School diploma or equivalent preferred
Stable work history
Previous manufacturing experience preferred
Previous experience working with Statistical Process Control (SPC) charts preferred
Previous experience using industry standard tools (pneumatic and electrical)
Previous experience with Lock Out/Tag Out procedures.
Basic computer proficiency including email
Accurately read and use measuring tools
Ability to read and follow production schematics
Strong analytical and problem-solving capabilities
Mechanical Aptitude
Time management
Math and Measurement skills
Strong attention to detail
Good communication skills
Physical stamina to stand for extended periods and lift materials as required
Must be at least 18 years of age
Must pass pre-employment assessments
Drug screening required
Background check required
Basic understanding of thermoforming processes and equipment
Equipment Operation, basic maintenance and cleaning
Knowledge of safety protocols and procedures
Understanding of Quality control procedures and specifications
Knowledge of a manufacturing ERP system
Basic mathematical concepts and measurements
Basic mechanical systems
Proficient in computer systems such as Microsoft Office (Excel, Word, PowerPoint)
Strong time management capabilities
Strong analytical Skills
Problem-solving and troubleshooting
Ability to follow read and understand product specifications
Effective communication skills
Ability to work independently and as part of a team
Capability to lift and move up to 65 pounds
Ability to climb, kneel, bend, and squat
Proficiency in grasping, pushing, pulling, and fine motor skills
Ability to climb ladders safely
Capacity to stand and walk for extended periods
Ability to wear required PPE (hearing protection, steel-toe shoes, safety glasses)
Forklift certification or ability to obtain forklift and motorized pallet jack certifications

Responsibilities

Set up and/or operate equipment (Thermoformers, vacuum lifts, forklifts, pallet jacks, hoists, micrometers, dials, calibrated scales, or automated equipment)
Operate multiple thermoforming lines simultaneously, including different types of Thermoformers and associated front/back side operations as required
Identify machine issues and quickly troubleshoot to resolve malfunctions to maintain production schedules
Monitor and document product quality by auditing process parameters, taking measurements, and analyzing quality data to ensure specifications are met.
Perform basic operator Preventative Maintenance (PM) to avoid shutdowns.
Monitor and maintain product quality through process audits, measurements, and visual inspections, analyzing data and responding to defects to ensure specifications are consistently met.
Take/measure product samples to ensure product is within customer specifications.
Enter and analyze product quality data to identify if the product is within control and specification.
Read and follow production schematics to produce products in line with design and manufacturing standards.
Learn and execute Lock-Out/Tag-Out procedures
Obtain Forklift/Material Handler skill set and certification
Maintain compliance with food safety and GMP
Use computer systems such as Microsoft office and Inventory Managing Software
Work with and communicate closely with online product inspectors when needed
Foster an environment focused on safety, including but not limited to: performing machine safety audits, behavior-based safety observations, identifying near misses and opportunities for improvement, driving associate engagement on shift, performing lock out tag out