RF PCB Layout Engineer

AeroVironment•Albuquerque, NM
•Onsite

About The Position

AeroVironment is seeking RF PCB Layout Engineers at multiple experience levels to work onsite at its Albuquerque, New Mexico, or Germantown, Maryland offices. The role supports development, integration, verification, and production of advanced RF, phased-array, mixed-signal, digital, power, and electromechanical systems. Responsibilities and level are aligned with qualifications and program needs, and may include PCB layout, RF implementation, library development, design-rule definition, documentation, prototype bring-up, production transition, and technical leadership. The engineer translates schematics, RF constraints, stack-up requirements, mechanical envelopes, thermal paths, and assembly requirements into manufacturable PCB layouts. The role works across the product lifecycle with RF, electrical, mechanical, thermal, manufacturing, assembly, quality, and test teams, and may involve occasional travel to customer, supplier, test, or field locations. The position is based onsite in Albuquerque or Germantown. The salary range is $75,000 to $160,000, with the offer determined by experience level and other factors. Applicants must be U.S. citizens and able to obtain and maintain a U.S. security clearance if required. The role also requires access to ITAR/EAR-controlled information and verification of U.S. person status.

Requirements

  • Associate’s or bachelor’s degree in Electrical Engineering, RF Engineering, Electronics, CAD, or a related field; equivalent experience may be considered.
  • Relevant experience in PCB layout, RF layout, electronics design, drafting, or hardware development.
  • Experience with Altium Designer or a comparable PCB layout tool.
  • Ability to interpret electrical and RF schematics and understand signal paths.
  • Working knowledge of multilayer PCB stack-ups, controlled impedance, grounding, shielding, isolation, signal integrity, DFM, and DFT.
  • Experience creating or reviewing fabrication and assembly documentation.
  • Strong attention to detail, organization, communication, and technical documentation skills.
  • Ability to work effectively in a multidisciplinary team.
  • Must be a U.S. citizen.
  • Ability to obtain and maintain a U.S. security clearance, if required.

Nice To Haves

  • Experience with RF or mixed-signal boards, phased-array tiles, antenna interfaces, RF front ends, beamforming hardware, or high-density assemblies.
  • Experience with RF shielding, thermal management, flex or rigid-flex boards, blind or buried vias, high-frequency connectors, or advanced PCB fabrication.
  • Experience with DFM, DFT, supplier coordination, prototype bring-up, production transition, or fielded hardware.
  • Familiarity with HFSS, ADS, CST, MATLAB, signal-integrity, power-integrity, or electromagnetic-compatibility tools.
  • Experience with RF test equipment or hardware verification.
  • Familiarity with IPC-A-610, ANSI/ESD S20.20, controlled manufacturing environments, and configuration management.
  • Experience with radar, satellite communications, phased arrays, beam-control systems, or aerospace and defense products.
  • Experience leading layout reviews, establishing design standards, conducting trade studies, or mentoring engineers.
  • Current and active U.S. Department of Defense security clearance.

Responsibilities

  • Create and maintain PCB layouts for RF, mixed-signal, digital, power, and control assemblies, including phased-array tiles and RF front ends.
  • Translate schematics, RF constraints, stack-up requirements, mechanical envelopes, thermal paths, and assembly requirements into manufacturable layouts.
  • Apply controlled-impedance routing, transmission-line geometry, grounding, shielding, isolation, return-current control, thermal-management, and RF-clearance practices.
  • Apply approved stack-ups, footprints, net classes, design rules, keep-outs, differential-pair requirements, and via strategies.
  • Support high-density and repeated-hardware designs while preserving electrical performance, consistency, and design intent.
  • Create and maintain component symbols, footprints, libraries, placement data, fabrication outputs, assembly drawings, bills of materials, and controlled release packages.
  • Perform design-rule checks, drawing checks, peer reviews, and release reviews before fabrication and assembly.
  • Support signal-integrity, power-integrity, electromagnetic-compatibility, thermal, DFM, and DFT reviews.
  • Use Altium Designer or a comparable tool to generate layouts, manufacturing outputs, assembly outputs, and technical documentation.
  • Work with suppliers to resolve fabrication, assembly, yield, rework, inspection, and production issues without compromising RF requirements.
  • Support prototype bring-up, RF testing, hardware integration, failure analysis, engineering changes, and transition to production.
  • Collaborate across RF design, modeling, electrical, mechanical, thermal, manufacturing, quality, and test disciplines.
  • Participate in design, test-readiness, production-readiness, and customer technical reviews.
  • Maintain configuration-controlled records, revision history, engineering changes, and release documentation.
  • Identify tradeoffs involving RF performance, density, mechanical and thermal constraints, cost, schedule, manufacturability, and repeatability.
  • Provide technical leadership, mentorship, or process improvement based on experience.
  • Support occasional travel to customer, supplier, test, or field locations.

Benefits

  • Health insurance
  • Medical, dental, and vision coverage
  • Life insurance
  • Disability insurance
  • Company holiday and paid time off
  • Parental leave
  • 401(k) company match and contributions
  • Professional development and training reimbursements
  • 9/80 work schedule
  • Paid holiday shutdown
  • Other work/life programs
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