Rewinder Lead Operator - NC

Paragon Films Inc•Township of Taylorsville, NC

About The Position

The Rewinder Lead Operator trains Rewinder employees and monitors activities in the Rewinder Area of the Production Department during an assigned shift to help meet production objectives and quality standards. The role leads the Rewinder Operator team by setting behavioral standards, guiding employees, communicating management’s daily production expectations, and coordinating the safe and efficient operation of production equipment and machines. The Rewinder Lead represents Paragon’s Core Values and ensures assigned team members do the same. The position requires knowledge of and adherence to procedures for safe, efficient Rewinder machine operation and works under established guidelines. The role works with Team Managers to train and mentor new and existing operators; checks machine setups and finished products; adjusts machine settings and performs light mechanical work and troubleshooting; and monitors staffing, shift reports, inventory, product quality, packaging, cleanliness, and shift readiness. It coordinates and schedules the shift with the Team Manager, communicates across departments and shifts, makes production-related decisions, and maintains cross-training on production lines. The position may involve overtime, shift rotations, schedule changes, and flexibility in shift times to meet production staffing needs.

Requirements

Demonstrated proficiency in all previous roles.
Advanced technical aptitude to understand machinery and systems in a production environment.
Strong mechanical aptitude and ability to use basic hand tools accurately.
Ability to exercise sound judgment in a fast-paced environment, adapt to rapid changes, manage multiple tasks and unexpected delays, and maintain attention to detail.
Dependability regarding attendance and punctuality, with ability to be on call as needed for maintenance issues.
Ability to climb elevated surfaces, railcars, and silos and use ladders, stairs, step stools, and other necessary equipment while following safety rules and guidelines.
Strong organizational and problem-solving skills.
Proficiency in safe, efficient operation of a stretch film line and advanced knowledge of the Paragon Films product line.
Ability to practice and promote teamwork.
Demonstrated leadership skills and ability to lead team members daily.
Ability to understand and communicate in spoken and written English and provide clear, concise instruction when teaching processes and procedures.
Basic mathematics skills.
Basic Word and Excel skills for data entry.
Ability to be flexible with shift times to accommodate production staffing needs.
Ability to use hands and fingers to hold, touch, feel, grip, squeeze, push, and pull; regularly push, pull, and exert force forward; and regularly extend arms overhead.
Ability to use enhanced manual dexterity with arms and hands to operate industrial power tools occasionally.
Ability to stand and walk continuously on a concrete floor during 12-hour shifts; frequently stand, crouch, stoop, bend, and squat; and occasionally kneel and climb stairs and ladders.
Ability to work on elevated platforms and occasionally climb uneven surfaces.
Ability to regularly lift or move up to 45–55 pounds and occasionally lift or move up to 65 pounds.
Ability to communicate verbally in person and over a paging system.
Ability to meet requirements for and use required PPE.
Ability to work indoors in heat and cold and in a moderately loud environment.
Ability to work overtime, rotating shifts, and schedule changes, and adhere to deadlines.

Nice To Haves

High school diploma or equivalent.
Previous experience in a plastics manufacturing environment.
Ability to read and interpret blueprints.

Responsibilities

Work with Team Managers to provide ongoing training, new-hire training, mentoring, and guidance to Rewinder Operators.
Check each Rewinder machine’s setup and inspect finished goods to ensure products meet Paragon’s quality standards.
Adjust Rewinder mechanical set points to produce quality products.
Perform light mechanical work to keep Rewinder machines in good working order.
Maintain professional communication with other departments, including Maintenance and Shipping, and with Management.
Communicate consistent expectations and standards to Rewinder Operators across shifts.
Ensure the Rewinder team is staffed and operational, and advise management of staffing issues or problems.
Complete accurate, current shift reports, including explanations for scrap and downtime.
Monitor Master Roll and Core inventory and alert the Production Planner about potential supply issues.
Ensure shift quality standards, including weights, edges, widths, and cling, and inspect packaging of finished skids.
Develop and maintain a full understanding of machines and process conditions in the Rewinder area.
Ensure job responsibilities are performed and make production-related decisions.
Coordinate and schedule the shift with the Team Manager.
Troubleshoot and fine-tune assigned Rewinder equipment to maintain production and meet quality standards, including adjusting folders, correcting roll weights, and clearing mortarboard jams.
Monitor cleanliness and perform housekeeping to maintain an organized production floor and prepare the work area for shift change.
Maintain cross-training on production lines to provide staffing relief when needed.
Perform other duties, tasks, or projects assigned by management.