Rewind Operator

Bryce Corporation•Searcy, AR

3d•Onsite

About The Position

Operates a rewinder machine, reworking individual rolls of finished flexible packaging material to remove or correct any defects and producing rolls adhering to required specifications.

Requirements

Ability to obtain rework schedule from supervisor and determine appropriate unwind roll configuration using code number from production order and unwind roll chart.
Ability to determine defects on roll to be reworked from code number supplied by Slitter Operator and/or observation.
Ability to load rolls (approximately 32-75 pounds) manually onto unwind shaft, obtaining assistance if necessary. For rolls over 75 pounds, a hoist must be used.
Ability to thread machine with material and adjust rider roll pressure, pneumatic brake, and tension on dancer roll as required.
Ability to rewind film onto empty core, maintaining desired speed and tension and insuring impression count is accurate.
Ability to remove, with shoe knife, any irreparable or flagged material including print, laminating and finishing defects, limiting splices per finished roll to three or less.
Ability to remove belled edge appearance by trimming belled edge slightly.
Ability to inspect material, while running, for other defects such as heat seal skipout or inaccurate slitting.
Ability to produce roll of packaging material with desired conformation and check finished roll to insure correct unwind configuration.
Ability to remove roll from rewind shaft and weigh, attaching necessary identification sticker to inside of core.
Ability to weigh waste material and accurately record weight on production report.
Ability to carry roll to pack-out area.
Ability to select and assemble appropriate shipping boxes, wrap roll in protective material, insert core plugs, and secure roll(s) in shipping container by stretch wrapping, banding, or taping as instructed.
Ability to fill out roll lists, recording weights and roll numbers accurately, and attach required material identification to side of box.
Ability to transport shipping container(s) to designated storage or holding area.
Ability to maintain machinery and related equipment as prescribed.
Ability to keep work areas and related equipment in neat and orderly condition.
Ability to cut cores as necessary and perform impression checks of slit rolls when needed.
Ability to perform other duties as assigned.

Responsibilities

Obtains rework schedule from supervisor and determines appropriate unwind roll configuration using code number from production order and unwind roll chart.
Determines defect(s) on roll to be reworked from code number supplied by Slitter Operator and/or observation.
Loads rolls (approximately 32-75 pounds) manually onto unwind shaft, obtaining assistance if necessary. For rolls over 75 pounds, a hoist must be used.
Threads machine with material and adjusts rider roll pressure, pneumatic brake, and tension on dancer roll as required.
Rewinds film onto empty core, maintaining desired speed and tension and insuring impression count is accurate.
Removes, with shoe knife, any irreparable or flagged material including print, laminating and finishing defects, limiting splices per finished roll to three or less.
Removes belled edge appearance by trimming belled edge slightly.
Inspects material, while running, for other defects such as heat seal skipout or inaccurate slitting.
Produces roll of packaging material with desired conformation and checks finished roll to insure correct unwind configuration.
Removes roll from rewind shaft and weighs, attaching necessary identification sticker to inside of core.
Weighs waste material and accurately records weight on production report.
Carries roll to pack-out area.
Selects and assembles appropriate shipping boxes, wraps roll in protective material, inserts core plugs, and secures roll(s) in shipping container by stretch wrapping, banding, or taping as instructed.
Fills out roll lists, recording weights and roll numbers accurately, and attaches required material identification to side of box.
Transports shipping container(s) to designated storage or holding area.
Maintains machinery and related equipment as prescribed.
Keeps work areas and related equipment in neat and orderly condition.
Cuts cores as necessary and performs impression checks of slit rolls when needed.
Performs other duties as assigned.