Repair Development - Mechanical Engineer

Quest Defense Systems and SolutionsCincinnati, OH
Hybrid

About The Position

Support the In-Service Operations of fleets of various Large, Medium, and Small Aero engines. This role involves the development of repair solutions for structural and rotating parts of engines and supporting engine overhaul by providing repair solutions to salvage engine components. The position also includes In-Service Issue Analysis (Maintenance), Non-conformance Investigation & dispositions, Technical Report writing, and developing substantiation for Airworthiness requirements. Additionally, the role involves Repair procedure Development & writing repair instructions, preparation and modification of Repair & Inspection manuals to support in-service fleet maintenance on Aero-Engine components. This includes incorporation of Service Bulletins, Modification Bulletins, Design Alternation Requests, and Repair notes into the repair manuals. The role also provides inputs supporting the evaluation and improvement of processes, tools, and methodologies, ensuring best practices are used throughout the company.

Requirements

  • BS or associate degree from an accredited university/college with a minimum of 1+ years of repair engineering experience
  • Minimum one year of experience in repair engineering and/or technical writing on Gas turbines/Aero Engines components
  • Good hands-on experience in using MS Office (Word, Excel, PowerPoint, and similar tools)
  • Strong verbal and written communications skills, organization & trouble shooting skills
  • Proven ability to work well within a team & collaborative environment with different engineering functions and manufacturing shops
  • Ability to use personal transportation to visit customer locations
  • All candidates must be a U.S. Citizen or US Person

Nice To Haves

  • Understanding of repair source approvals and vendor trial management
  • Collaboration with other support functions- design, analysis, fleet, materials, sourcing, and shops to demonstrate repair processes are viable
  • Ensure configuration management changes and spares requirements are accounted proactively with sourcing/suppliers
  • Sound knowledge of gas turbine engines, engine components and their functions during engine operation
  • Knowledge of various failure/ deterioration mechanisms leading to component/ system failures or distress
  • Knowledge of various inspection methods including NDT techniques, various manufacturing techniques and their application during component repair
  • Familiar with Gas Turbine Materials, Tooling, Protective Treatments, Coatings and Heat Treatments
  • Knowledge of Gas Turbine fundamentals, component manufacturing, cleaning, and inspection processes
  • Experience in NX, Teamcenter, part drawing reading, preparing repair sketches, and GD&T

Responsibilities

  • Support the In-Service Operations of fleets of various Large, Medium, and Small Aero engines
  • Development of repair solutions for structural and rotating parts of engines
  • Support engine overhaul by providing repair solutions to salvage engine components
  • In-Service Issue Analysis (Maintenance), Non-conformance Investigation & dispositions
  • Technical Report writing and develop substantiation for the Airworthiness requirements
  • Repair procedure Development & writing repair instructions
  • Preparation and modification of Repair & Inspection manuals to support in service fleet maintenance on Aero-Engine components
  • Incorporation of Service Bulletin, Modification Bulletin, Design Alternation Request and Repair notes into the repair manuals
  • Provide inputs supporting evaluation and improvement of processes, tools, and methodologies & ensure best practices are used throughout the company.

Benefits

  • Full compensation package is based on candidate experience and certifications
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