Reliability Superintendent

Amrize•Whitehall, PA

3d•Onsite

About The Position

The Reliability Superintendent is responsible for creating, implementing, and monitoring Condition Based Maintenance (CBM) programs. The role works closely with equipment suppliers and plant staff to support successful plant operations, oversee major turnaround planning, and manage preventive and predictive maintenance programs to optimize equipment availability and reliability. The position analyzes maintenance parts and equipment performance, develops and monitors preventative maintenance routines (PMRs) and bills of materials (BOMs), coordinates PMR optimization and development in SAP, and provides technical support, training, and development for maintenance functions. It also facilitates continuous improvement, investigates recurring equipment problems, researches technical solutions, and reports on CBM program status. The role requires adherence to health, safety, and environmental policies, promotion of a safety culture, and use of approved personal protective equipment.

Requirements

Bachelor's degree.
Supervisory experience in the industry.
Knowledge of SAP, Excel, Word, and Project.
Adhere to safety protocols and properly use Amrize-approved personal protective equipment, including respirators when required.
Employees required to wear respirators must be clean-shaven where the respirator seal meets the face to pass qualitative and quantitative fit tests.

Nice To Haves

Degree field in Mechanical, Industrial, or Electrical Engineering.
CBM certifications.
Experience in FFT analysis of vibration spectra across a range of heavy industrial plants.
Practical application of FMEA and NDT inspection techniques.
Working knowledge of instrumentation, process controls, motors, starters, and VFDs.

Responsibilities

Create, implement, and monitor Condition Based Maintenance (CBM) programs.
Work with equipment suppliers and plant staff to ensure successful plant operations.
Plan major turnarounds.
Review and analyze maintenance parts.
Create preventative maintenance routines (PMRs) and bills of materials (BOMs), including for new equipment.
Run weekly deadline monitoring of PMRs.
Monitor reliability-based systems, including preventative maintenance systems, vibration analysis, and condition monitoring.
Manage preventive and predictive maintenance programs, including inspection, vibration, oil analysis, NDT, and thermography, to optimize equipment availability.
Analyze and eliminate repetitive problems using root cause analysis, Pareto analysis, statistical review, FMEA, and similar techniques.
Support and guide sustainable improvements in mean time between failures (MTBF) of major equipment.
Facilitate continuous improvement processes related to equipment availability and reliability.
Provide reports as needed on CBM program status.
Gather input and facilitate task completion through others.
Research solutions to technical problems.
Coordinate SAP system operations for PMR optimization and development with maintenance planners.
Provide technical support, training, and development for maintenance functions, with a focus on embedding reliability concepts within the maintenance group.
Communicate, improve, and adhere to health, safety, and environmental policies; promote a culture of safety.
Perform other duties as assigned.

Benefits

Competitive salary.
401(k) pre-tax and/or Roth after-tax retirement savings.
Employee Stock Purchase Plan.
Medical, dental, disability, and life insurance.
Holistic health and well-being programs.
Health Savings Accounts (HSAs) and Flexible Spending Accounts (FSAs) for health and dependent care.
Vision and other voluntary benefits and discounts.
Paid time off and paid holidays.
Paid parental leave, including maternity and paternity leave.
Educational Assistance Program.
Dress for your day.