Quality Manager

Westlake Plastics CoLenni, PA
1dOnsite

About The Position

We are seeking an experienced and hands-on Quality Manager to oversee and continuously improve our quality control and assurance processes at our multi-site plastics manufacturing facilities. This role is critical in ensuring that our products meet both internal standards and customer expectations for quality, reliability, and performance. The ideal candidate will have a strong background in quality systems, quality control, plastics manufacturing, and team leadership.

Requirements

  • Bachelor's degree in a relevant field (Engineering, Quality Assurance, or similar) or equivalent work experience.
  • 3+ years of experience in a quality role within a plastics manufacturing environment; with experience in injection molding, extrusion, or thermoforming being a plus.
  • Strong knowledge of ISO 9001, ISO 13485 and ISO 17025 and related quality management system standards.
  • Familiarity with eQMS systems, ASTM Test Methods, plastic materials , and testing methods .
  • Familiarity with the use of statistics and statistical tools (such as MINITAB) to perform appropriate analyses.
  • Experience with quality tools such as SPC, FMEA, Control Plans, and PPAP (Production Part Approval Process).
  • Excellent analytical and problem-solving skills.
  • Effective communication and leadership abilities.
  • Proficient in Microsoft Office (Word, Excel, Outlook); experience with ERP systems is a plus.
  • Ability to stand, walk, and perform inspections on the production floor.
  • Lift up to 25 pounds occasionally.
  • Comfortable working in a manufacturing environment (noise, heat, plastic materials).
  • Occasional travel to other sites within the state is expected.

Nice To Haves

  • Certification such as CQE (Certified Quality Engineer) or CQA (Certified Quality Auditor) is preferred but not required.
  • experience in injection molding, extrusion, or thermoforming being a plus.
  • Proficient in Microsoft Office (Word, Excel, Outlook); experience with ERP systems is a plus.

Responsibilities

  • Develop, implement, and maintain the company's Quality Management System (QMS) in accordance with ISO standards (e.g., ISO 9001, ISO 13485) or customer-specific requirements.
  • Properly manage and utilize the company’s eQMS systems.
  • Lead root cause analysis and corrective/preventive action processes (CAPA) for product defects, customer complaints, and internal non-conformances.
  • Lead the tracking, segregation, disposition and documentation activities for internal Non-Conformances (NCM)
  • Oversee incoming, in-process and final inspections
  • Conduct regular in-process inspections and final product audits to ensure compliance with specifications.
  • Manage and maintain documentation for quality records, including inspection reports, certifications, and audit results.
  • Collaborate closely with production, engineering, and sales teams to ensure quality requirements are clearly developed, communicated and met.
  • Train production staff on quality procedures, standards, and inspection techniques.
  • Prepare for and lead customer audits and certification audits .
  • Support vendor quality assurance programs.
  • Work with external parties such as material suppliers, test labs and equipment vendors to coordinate activities necessary for the business.
  • Drive continuous improvement initiatives to enhance product quality and manufacturing efficiency (e.g., Lean, Six Sigma principles).
  • Maintain calibration schedules and records for measurement equipment and tools.
  • Manage and mentor site teams of quality inspectors or technicians (as applicable).
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