Quality Foundry Inspector

Grede•Biscoe, NC

12d•Onsite

About The Position

The Quality Foundry Inspector ensures cast metal components meet strict customer specifications, industry standards (IATF 16949, ASTM), and internal quality requirements. Key duties include visual inspections for defects (tears, cracks, inclusions), dimensional checks using gauges, hand measuring equipment, non-destructive testing (NDT), and documenting non-conforming products to maintain high-quality.

Requirements

Must be able to stand, bend, twist, knell, walk for 10+ hours.
Must be able to push, pull or lift up to 50 pounds.
Must be able to pass respirator fit test and comply with requirements when working in regulated areas.

Nice To Haves

Foundry Knowledge: Basic understanding of casting processes including molding, melting, core-making and finishing is preferred
Ability to read and interpret blue prints, technical drawings and specifications
Ability to identify casting defects such as sand inclusions, cold runs, stickers, etc…
Basic requirements in IATF 16949 standard
Basic computer skills with Microsoft office programs

Responsibilities

Perform visual and dimensional checks on forged steel parts immediately after they leave the furnace or press (often at high temperatures).
Monitor furnace temperatures to ensure materials are heated to the correct specifications, sometimes adjusting temperature measuring systems (e.g., Ircon).
Identify surface defects like sand inclusions, misruns, cold shuts, and cracking.
Utilize precision instruments such as micrometers, calipers, go/nogo gages.
Identify, tag, and segregate defective materials to prevent shipment of faulty parts.
Maintain meticulous records of inspections, test data, and material certifications.
Recommend adjustments to production processes to improve casting quality and reduce waste.
Perform all duties requested by the Quality Department.
The Quality Inspector shall have the authority to stop the process(es) under their control and shall promptly inform the applicable manager/supervision of the need for corrective action.
Follow-up on defective castings and report to Quality Management.
Maintain regular attendance and punctuality.
Other duties as assigned by Management.