Quality Engineer

Orchid Orthopedic SolutionsOregon City, OR
Onsite

About The Position

The Quality Engineer II supports the ongoing quality of Orchid's legacy products and works with project management and manufacturing engineers to support new production introduction and ongoing validation. The Oregon City, OR Site was established in 1969 and joined the Orchid team in 2012. The site focuses primarily on investment casting and 3D wax printing and machining and finishing and coating of orthopedic implants for extremities and large joint markets. Robotic wax assembly, internal tool and design, finished machining, polishing, and sintered bead coating are key capabilities of the site. Our 80,000 square foot, FDA registered site employs approximately 175 team members. We ship nearly 1 million hip and knee joint implants to our customers who, in turn, provide solutions that enable patients to live longer, active lives. Fully integrated, our site manufactures medical implants from start to finish complying with the ISO 13485:2016 standard.

Requirements

  • Bachelor (Required)
  • 3+ Years of Experience (Required)
  • Working Experience in Operational Functions
  • Working Experience in Quality Management
  • Working Experience in Process Management
  • Basic Knowledge in Communication
  • Working Experience in Accuracy and Attention to Detail
  • Working Experience in Manufacturing Safety
  • Working Experience in Lean Manufacturing
  • Working Experience in Statistical Analysis and Measurement
  • Working Experience in Production Part Approval Process (PPAP)
  • Extensive Production Runs Experience
  • Final Inspection Experience
  • Computer Knowledge
  • Problem Solving Skills

Nice To Haves

  • Bachelor of Science (B.S)
  • 3+ Years of Experience in a Manufacturing Environment
  • Experience in Medical Device Manufacturing
  • Any Quality Certification

Responsibilities

  • Completes all required training.
  • Uses quality tools to implement improvements including: process flowcharting, Pareto analysis, correlation and regression analysis, significance tests, design of experiments, statistical process control, gauge repeatability and reproducibility, and trend analysis techniques.
  • Acts as a customer liaison and processes customer quality complaints, as applicable.
  • Collects, Analyzes, and Presents data using statistical methodology
  • Assists suppliers with the interpretation of quality requirements, as applicable.
  • Assists the development of essential QMS deliverables/Advanced Product Quality Planning (APQP) including, but not limited to: complaint analysis, risk analysis, failure mode and effects analysis, CAPA, and process/equipment/software verification / validation
  • Plans and/or conducts process and equipment validations and special validations including installation qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
  • Interfaces with appropriate customer contacts to clarify customer requirements
  • Determines machine and/or process capability through planning and/or executing Process Capability studies
  • Develops inspection criteria that connect customer requirements and manufacturing processes that include identification of key characteristics, associated sampling plans, and required gauging.
  • Conceives and/or Leads productivity improvements and/or Continuous improvement projects
  • Monitors engineering production processes and products for adherence to internal and external requirements and practices.
  • Participates in pre- and post-production launch reviews providing quality engineering support
  • Performs quality reviews and internal audits; evaluates data and writes associated reports
  • Recommends modifications to existing quality or production standards, where applicable, to achieve optimum quality within limits of equipment capability.
  • Reviews and approves product/process and document change requests.
  • Reviews drawings to evaluate quality requirements including: correct application of geometric dimensioning and tolerance, proper use of process and material specifications, and key characteristics for inspection plans and gauging techniques.
  • Supports measuring and analyzing key metrics to monitor performance.
  • Works with cross-functional teams to solve production and quality problems.
  • Reinforces safety expectations.
  • Ensures safety operating practices are demonstrated.
  • Reports issues/concerns to Supervisor.
  • Support quality and compliance by adhering to all procedures, work instructions, and forms per the Quality Management Systems (QMS).

Benefits

  • performance bonuses
  • insurance
  • 401(k) with company match
  • paid time off
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