Quality Engineer

AeroVironment•Albuquerque, NM

23d•Hybrid

About The Position

The Senior Quality Engineer (QE) is accountable for delivered product quality to customers and for ensuring effective quality controls across the product lifecycle. The QE partners with program, product, and operations teams to eliminate cost and flow disruptions, implement visual factory KPIs, and lead robust problem reporting and CAPA for nonconformances. This role includes both customer‑facing quality and internal product quality responsibilities.

Requirements

Bachelor’s degree in a related discipline, or equivalent combination of education, training, and experience.
Minimum of 8–12 years of related quality engineering experience.
Experience and strong understanding of DMAIC, FMEA, APQP, Statistical Process Control (SPC), Gage R&R studies, and lean manufacturing methodologies.
Demonstrated knowledge of ISO 9001, AS9100, and AS9102 standards and audits.
Knowledge of industry standards and regulations applicable to manufacturing (e.g., IPC‑A‑610, IPC/WHMA‑A‑620).
Knowledge of dimensional inspection measurement systems and their application for the inspection of complex products, including a full understanding of ASME Y14.5 (GD&T), and expertise in mechanical inspection methods and skills.
Hands‑on experience with quality testing equipment, measurement tools, and inspection techniques.
Proficiency with MS Office Suite (Word, Access, PowerPoint, Excel).

Nice To Haves

U.S. Citizenship required

Responsibilities

Develop and implement comprehensive quality assurance and quality control plans for components and systems across the product lifecycle.
Define quality metrics, testing methodologies, and inspection procedures to ensure adherence to quality standards from development through production and sustainment.
Review manufacturing planning to align quality control points and data collection.
Coordinate work with Quality Technicians and Inspectors as necessary.
Perform process capability analysis on key characteristics and implement inspection and quality plans.
Ensure product acceptance criteria reflect the customer's definition of fitness for use.
Review customer contracts and purchase orders, flow down quality requirements, and collaborate with customer representatives to ensure mutual understanding of requirements and expectations.
Collaborate with engineering teams to establish quality requirements, specifications, and standards for new product development.
Provide input on Design for Manufacturability (DFM) and Design for Assembly (DFA) to optimize product quality and efficiency.
Perform risk assessments and analysis on designs to identify potential quality and reliability risks, and develop mitigation strategies.
Utilize tools such as Failure Mode and Effects Analysis (FMEA) to systematically assess and prioritize risks and develop appropriate risk mitigation plans.
Participate in Product Readiness Reviews (PRR) and coordinate Final Inspection activities.
Participate in the review of engineering specifications to ensure the inclusion of adequate quality and reliability requirements.
Lead Quality’s contribution to Advanced Product Quality Planning (APQP), ensuring robust planning across all phases (Plan & Define, Product Design & Development, Process Design & Development, Validation, and Launch) and embedding quality requirements into design and manufacturing processes.
Provide guidance and assistance in quality enhancement strategies and interpretation of workmanship criteria.
Conduct internal and supplier audit activities, including but not limited to the quality management system, purchasing, contract review, and manufacturing processes.
Analyze internal and external quality performance and drive measurable improvements aligned with strategic business objectives.
Document and track defects using designated Quality Management Systems, prioritize issues based on severity and impact, and collaborate with cross‑functional teams to implement corrective actions.
Lead complex investigations into product and process nonconformances, field issues, and test escapes, applying advanced problem‑solving tools (e.g., 5‑Why, Ishikawa diagrams, Design of Experiments, regression analysis, fault tree analysis) to identify true root cause.
Lead the Material Review Board (MRB) process for nonconforming product, ensuring timely review, risk assessment, and disposition (use‑as‑is, rework, repair, scrap) in accordance with quality standards and internal processes.
Coordinate cross‑functional MRB meetings (Quality, Engineering, Operations, Supply Chain) to drive data‑based disposition decisions and prevent recurrence of known defects.
Monitor and report MRB and disposition metrics and recommend improvements to reduce nonconformance.
Drive corrective action and failure analysis in a timely manner.
Analyze quality data and perform statistical analysis to identify trends and improvement opportunities.
Ability to communicate with internal/external customers and suppliers to resolve process gaps and apply specified requirements in a cost‑effective manner.
Ability to collect, compile, and analyze data using appropriate Six Sigma methods to determine root causes and define effective corrective and preventive actions.
Demonstrated ability to drive internal and external DPPM (scrap and rework) reduction and on‑time delivery (OTD) improvements, both internally and at suppliers.
Experience with creating and documenting Dimensional data packs and First Article Inspection Reports (FAIs).
Demonstrates initiative to work efficiently and streamline processes; normally receives little instruction on day‑to‑day work and general instructions on new assignments.
Able to quickly digest complex situations and identify/evaluate risks related to potential paths forward; assists leadership in assessing risks and recommending appropriate courses of action.
Has a full understanding of one’s specialization and uses professional concepts and company objectives to resolve complex issues in creative and effective ways.
Ability to work effectively as an individual contributor and as a member of cross‑functional teams.
Able to excel in a fast‑paced, deadline‑driven environment where small teams share a broad variety of duties.
Displays strong initiative and drive to accomplish goals and meet company objectives.
Takes ownership and responsibility for current and past work products.
Committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company.
Focuses on teamwork and collaboration, placing the success of the team above individual interests.
Proven experience mentoring and developing other engineers; able to explain complex quality concepts in clear, practical terms to non‑quality stakeholders.
Acts as a primary quality liaison between Engineering, Operations, Supply Chain, Program Management, and Business/Finance to ensure quality requirements are understood, planned, and executed across programs.