Quality Control Engineer V

TSC•Huntsville, AL

4d•Onsite

About The Position

TSC is looking for an experienced Quality Control Engineer V for our Huntsville, AL (Discovery) location. Responsibilities to anticipate include, but are not limited to: Create quality plans for production ready products and products entering first production. Provide expertise for the preparation, evaluation, and assessment of documentation relative to processes encountered during the manufacturing, inspection, and test phases of programs. Work with production and inspection to solve issues, collect data and present meaningful metrics pointing to opportunities for improvement. Create First Article Inspection documentation, perform process audits and be present in Production Build. Close relationship with Program Managers and Production Personnel. Support PCA (Physical Configuration Audit) and FCA (Functional Configuration Audit). Witness DVT and Qualification Testing. Review requirement validation objective evidence. Support FRACA (Failure Reporting Analysis and Corrective Action) for failures discovered during testing. Participate in Material Review Board process. Develop and implement new or improve existing internal operating procedures and work instructions. Review data for errors, omissions, and the inclusion of appropriate test limits. Create Corrective Action Requests (CAR) and ensure timely resolution of corrective actions. Conduct Internal Audits and manage/maintain Audit Schedule. Perform review of documentation on final hardware to ensure accuracy, completeness and correct data is provided. Perform final release of finished hardware and notify Quality Manager of clearance to ship.

Requirements

Experience with development programs and transition to production
Experience with ISO 9001 or AS9100 Quality Management Systems, strongly preferred
Experience applying audit standards, procedures and techniques, strongly preferred
Familiar with IPC, J-STD, MIL and DOD Standards
Experience with configuration control
Experience with material traceability process and tools
Strong attention to detail
Strong analytical skills in root cause analysis, corrective / preventive action determination
Excellent organization and planning skills
Excellent verbal and written communication skills
Ability to accurately maintain records and documents in accordance with policies and procedures
Ability to work independently or as part of a team in a fast-paced environment and get along with others
Ability to apply review, interpret and ensure compliance to relevant contract quality notes
Proficient in use of Microsoft Office: Word, Excel and PowerPoint
Ability to summarize issues from collected data and present succinct summary in visual form
Bachelor’s degree in Engineering, Mathematics, Science, Technology, Quality Assurance or Equivalent or 10+ years of applicable experience in quality assurance, engineering, or operations

Nice To Haves

10+ years’ experience in Circuit Card Assemblies & Integration
10+ years’ experience in Mechanical Assemblies
DoD or Military Hardware Manufacturing Experience

Responsibilities

Create quality plans for production ready products and products entering first production
Provide expertise for the preparation, evaluation, and assessment of documentation relative to processes encountered during the manufacturing, inspection, and test phases of programs
Work with production and inspection to solve issues, collect data and present meaningful metrics pointing to opportunities for improvement
Create First Article Inspection documentation, perform process audits and be present in Production Build
Support PCA (Physical Configuration Audit) and FCA (Functional Configuration Audit)
Witness DVT and Qualification Testing
Review requirement validation objective evidence
Support FRACA (Failure Reporting Analysis and Corrective Action) for failures discovered during testing
Participate in Material Review Board process
Develop and implement new or improve existing internal operating procedures and work instructions
Review data for errors, omissions, and the inclusion of appropriate test limits
Create Corrective Action Requests (CAR) and ensure timely resolution of corrective actions
Conduct Internal Audits and manage/maintain Audit Schedule
Perform review of documentation on final hardware to ensure accuracy, completeness and correct data is provided
Perform final release of finished hardware and notify Quality Manager of clearance to ship