QC Inspector (DMNC MI, 3rd Shift)

Denso•Battle Creek, MI
•Onsite

About The Position

The QC Inspector checks product and process quality, verifies line setup, assembly, quantity, packaging, parts supplied to the line, and changeovers, and conducts audits across departments. The role inspects products such as nozzles, hose assemblies, washer systems, and servo motors, and monitors line quality through random audits. It includes basic troubleshooting and calibration of inspection equipment, daily checks of measuring equipment, and following the measurement-equipment recall procedure. The inspector conducts daily dimensional and functional inspections and destructive testing according to inspection standards; compares results with standards, drawings, and master samples; documents findings; and promptly reports non-conformances to Quality and Production leadership. The position performs 100% inspection of new or high-risk products and verifies production buy-off parts. It also trains new Associates, communicates shift concerns through tie-in reports, supports receiving inspection or lab activities as needed, and may help Production interpret drawings. The role supports compliance with IATF-16949 and ISO-14001, follows procedures and work instructions, records non-conformances, contributes to corrective and preventive actions and problem-solving, and identifies process-improvement and 5S opportunities. Additional duties may be assigned. This is a third-shift position with core hours of 11:00 PM to 7:00 AM in a plant environment. Safety glasses are required. The position involves standing and walking and may require moving, lifting, or carrying objects weighing up to 35 pounds.

Requirements

  • High school diploma or equivalent.
  • Some vocational training or equivalent experience using measurement equipment and gauges, such as scales, calipers, multimeters, measuring microscopes, graduated cylinders, and height gauges.
  • Strong interpersonal and communication skills and the ability to work effectively with others.
  • Basic knowledge of SPC and manufacturing processes.
  • Familiarity with Microsoft applications, including Word and Excel.
  • Ability to read blueprint drawings.

Nice To Haves

  • Previous quality-control experience in a manufacturing environment is preferred.

Responsibilities

  • Check product and process quality on a bi-hourly basis, including line setup, product assembly, quantity, packaging, supplied parts, and changeovers.
  • Perform audits of all departments and random audits of production lines.
  • Conduct daily dimensional and functional inspections and destructive testing according to inspection standards.
  • Compare inspection results with standards, drawings, and master samples; determine product conformance and explain decisions to Production leadership.
  • Document inspection findings and report non-conformances to Quality and the Production Supervisor.
  • Perform 100% inspection of new or high-risk products and verify production buy-off parts.
  • Troubleshoot and calibrate inspection equipment in the QC inspection area.
  • Verify measuring equipment condition daily, report damage or wear, and follow the measurement-equipment recall procedure.
  • Train new Associates on quality and inspection requirements.
  • Communicate concerns to the following shift through tie-in reports.
  • Support IATF-16949 and ISO-14001 compliance and communicate and practice DENSO Quality and Environmental Management Systems.
  • Record non-conformances, notify the Leader immediately, and assist with corrective and preventive actions and problem-solving.
  • Look for process-improvement and kaizen opportunities and help improve 5S conditions.
  • Support department members and assist with receiving inspection or lab activities as needed.
  • Follow procedures and work instructions and recommend process improvements.
  • Perform additional duties as assigned.
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