QC Inspector (DMNC MI, 3rd Shift)

DENSO•Battle Creek, MI
•Onsite

About The Position

The QC Inspector checks product and process quality throughout manufacturing, verifies line setup and production requirements, and performs dimensional, functional, and destructive testing in accordance with inspection standards. The role documents inspection results, identifies non-conforming products, and communicates concerns to quality and production leadership. The inspector also supports audits, calibration and condition checks of inspection equipment, associate training, process improvement, and compliance with quality and environmental management systems. The position is based in a plant environment and has core hours of 11:00 PM to 7:00 AM. Safety glasses are required. The role involves standing and walking and may require moving, lifting, or carrying objects weighing up to 35 pounds.

Requirements

  • High school diploma or equivalent.
  • Some vocational training or equivalent experience using measurement equipment and gauges, such as scales, calipers, multimeter, measuring microscope, graduated cylinders, and height gauge.
  • Strong interpersonal and communication skills and ability to work effectively with others.
  • Basic knowledge of SPC and manufacturing processes.
  • Familiarity with Microsoft applications, including Word and Excel.
  • Ability to read blueprint drawings.
  • Ability to stand and walk; may be required to move, lift, or carry objects weighing up to 35 pounds.

Nice To Haves

  • Previous quality control experience in a manufacturing environment is preferred.

Responsibilities

  • Check product and process quality every two hours, including line setup, assembly, quantity, and packaging.
  • Verify that correct parts are supplied to the production line and that changeovers are completed properly.
  • Audit all departments and be familiar with products including nozzles, hose assemblies, washer systems, and servo motors.
  • Monitor line quality and conduct random audits to verify proper setup.
  • Perform basic troubleshooting and calibration of inspection equipment in the QC inspection area.
  • Verify the condition of measuring equipment daily, report damage or wear, and follow the measurement equipment recall procedure.
  • Train new Associates on quality and inspection requirements.
  • Ensure compliance with IATF-16949 requirements and perform QC audit checks.
  • Communicate information and concerns to the following shift through tie-in reports.
  • Identify opportunities for process improvements and kaizens; support department members and help improve 5S conditions.
  • Conduct daily dimensional and functional inspections and destructive testing according to inspection standards; compare results with standards and drawings, document findings, and notify quality and the Production Supervisor of non-conformances.
  • Read blueprint drawings and assist Production in understanding drawings when required.
  • Assist with receiving inspection or lab activity as needed.
  • Perform 100% inspection of all new or high-risk products.
  • Verify production buy-off parts according to inspection standards.
  • Determine whether products meet quality standards based on inspection standards, drawings, and master samples, and explain decisions to Production leadership.
  • Understand basic SPC charts.
  • Perform additional duties as assigned.
  • Follow procedures and work instructions, recommend process improvements, record non-conformances, and notify the Leader immediately when non-conformances are detected.
  • Support corrective and preventive actions by recording non-conformances and assisting with problem solving.
  • Communicate and practice DENSO Quality and Environmental Management Systems and contribute to achieving and maintaining IATF-16949 and ISO-14001.
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