Process Piping QA/QC/Borescope

MSR-FSR•Wilson, NC

About The Position

The QA/QC Process Piping role performs quality control inspection and associated documentation for process piping systems in a cleanroom environment. The position inspects fabricated and installed piping, mechanical equipment, skids, modular systems, and components against project specifications and applicable codes and standards. It performs and witnesses testing and inspections, reviews quality documentation, monitors welding quality and welder qualifications, and records findings in the project’s EIDA electronic documentation system. The role also verifies that components and subcontractor inspection activities meet project requirements, initiates and maintains surveillance and non-conformance records, and participates in turnover package documentation. The work includes inspecting process piping systems in the field and workshop, including ultra-high-purity and oxygen-service stainless steel systems.

Requirements

  • Complete understanding of semiconductor process systems, including ultra-high-purity and cleaned-for-oxygen-service stainless steel systems, and the ability to competently inspect pipe/tube welds and systems.
  • Knowledge of field and workshop fabrication and construction protocols, means and methods, industry-standard specifications, and systems testing and acceptance.
  • Experience and knowledge of process piping systems.
  • Ability to read P&IDs (Piping and Instrumentation Diagrams).
  • Certified Welding Inspector (CWI) with at least 3 years of experience.
  • Familiarity with B31.3 and ASME Section 9.
  • Computer skills, including MS Office, Bluebeam, and PowerPoint.
  • Ability to wear required personal protective equipment, including protective eyewear, hard hat, lab coat, gloves, steel-toed shoes, hearing protection, and respirators.
  • Ability to safely access and traverse indoor and outdoor work areas, including ladders, stairs, catwalks, and uneven surfaces.

Responsibilities

  • Coordinate compliance with OSHA, EPA, and other applicable federal, state, and local regulations.
  • Inspect fabricated and installed piping, mechanical equipment, skids, modular systems, and components against project specifications.
  • Perform nondestructive testing, visual inspections, and borescope inspections; witness pressure tests, flushing, cleaning, and passivation of fabricated and installed pipe.
  • Review and approve Quality Plans, ITPs, PQRs, WPSs, WPQs, inspection procedures, and records for installed pipe, including weld map logs, PMI, slope checks, traceability logs, and associated records.
  • Inspect mechanical assemblies and subassemblies for alignment and proper functioning; prepare reports and notify appropriate personnel of equipment problems and deficiencies.
  • Ensure compliance with applicable codes and standards.
  • Upload inspection reports to the project EIDA electronic documentation system.
  • Ensure valves, tubing, fittings, instruments, and other components are submitted and approved in accordance with project drawings and specifications.
  • Maintain NDE personnel qualification and certification records for approval and review.
  • Verify subcontractor inspectors are qualified to perform assigned inspections in accordance with project specifications.
  • Initiate Surveillance Reports and Non-Conformance Reports and update the associated logs following adverse inspection findings.
  • Participate in turnover package documentation.
  • Perform periodic quality checks of welding to ensure submitted welding procedures are followed.
  • Verify welders are certified for assigned work in accordance with project specifications and the welder qualification list.
  • Monitor subcontractor Welder Performance Qualification Records for weld rejection rates and notify the Contractor of trends or project risks.
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