Project Controls Engineer

DSM

2d•$189,449 - $189,449•Remote

About The Position

DSM North America, Inc. is seeking a Project Controls Engineer for its Plainsboro, New Jersey location. This role involves early-phase project cost estimating (FEL 1-3) for R&D, Chemical & Industrial Plants (Biotech – Fermentation), and Animal & Human Nutrition facilities compliant with cGMP. The engineer will develop Project Controls Plans for CAPEX projects, perform Cost and Schedule Forecast at Completion using CPI and SPI, and support Global Cost Estimating database metrics. Key responsibilities include documenting the Basis of Estimate (BOE), creating Work Breakdown Structures (WBS) for Brownfield and Greenfield projects, estimating total installed factors, and preparing estimates for owner costs. The role also requires conducting Project Risk Assessments (PRA) using Monte-Carlo modeling, validating consolidated estimates with industry data, and performing progress cost and schedule performance validation. Additionally, the engineer will develop project escalation & inflation estimating models, integrate contractor schedules, perform time impact and critical path analysis, and manage project controls requirements for engineering and construction contracts. Performance indicators (KPIs), data, and trends will be analyzed and reported using tools like Power BI and PIMS 365. Market intelligence on materials and labor will be investigated, and continuous improvement initiatives will be supported. The role also includes conducting Stage Gate Reviews (SGR) of project cost estimates for global DSM capital projects.

Requirements

Bachelor’s degree or foreign equivalent in Mechanical Engineering, Chemical Engineering, Engineering (any) or related field.
Six (6) years of progressive, post-baccalaureate experience as Project Controls Engineer, Project Cost Engineer, or a related position for a life sciences, engineering or oil and gas company.
At least six (6) years of employment experience must include: Servicing multi-million dollar capital projects from feasibility phase through detailed engineering and design phase to commissioning phase.
At least six (6) years of employment experience must include: Overseeing project management and capital projects delivery processes, including Total Cost Management (TCM), Earned Value Management (EVM).
At least six (6) years of employment experience must include: Developing the overall estimate schedule identifying all deliverable, including estimating scope of work, preparation of the estimate methodology and basis of the estimate.
At least three (3) years of experience must include using SAP, Ecosys, PIMS, and Procore to manage capital projects, cost control, planning and scheduling, change and trends control, cost validation, progress measurement, and reporting.

Responsibilities

Early phase project cost estimating (Front-End Loading (FEL) 1-3 / Feasibility, Conceptual, and Basic phases) for R&D, Chemical & Industrial Plants (Biotech – Fermentation), Animal & Human Nutrition facilities compliant with Current Good Manufacturing Practices (cGMP).
Develop Project Controls Plans for CAPEX projects of various sizes and complexities.
Perform Cost and Schedule Forecast at Completion (Estimate at Completion) using Cost Performance Index (CPI) and Schedule Performance Index (SPI).
Support for Global Cost Estimating database metrics and data gathering for project KPIs, benchmarking, and cost appraisals.
Document Basis of Estimate (BOE) throughout the estimate lifecycle, noting scope, execution strategy, level of precision, key assumptions, exclusions, risks, and other critical project information.
Create Work Breakdown Structure (WBS) for Brownfield and Greenfield facility projects.
Estimate total installed factors for ISBL (inside battery limits) and OSBL (outside battery limits) project scope.
Prepare estimates for owner costs / internal resource allocations.
Validate consolidated estimates using benchmarked industry data.
Conduct Project Risk Assessments (PRA), including risk register, quantitative and qualitative risk identification, assessments, and analysis (Monte-Carlo modeling @Risk & Crystal Ball platforms), opportunity management, and applying project risk management principles, practices, standards, and methods.
Validate progress cost and schedule performance.
Develop project escalation & inflation estimating models based on market conditions and execution timelines.
Integrate level 1-3 project schedules, milestones, and activity durations from multiple contractors.
Perform time impact analysis, critical path analysis, resource leveling, and related qualitative and quantitative schedule evaluations.
Manage Project Controls requirements (Earned Value, Rules of Credit, Reporting, Critical Path) for Engineering and Construction Contracts (AIA G702 and G703 forms).
Analyze and report on Performance indicators (KPIs), data, and trends using reports, charts, tables, dashboards.
Investigate and report on Market Intelligence (CMI) for structural steel, labor rates, price per sqft, lead-times.
Adhere to Project and program reporting standards using Power BI, PIMS 365, PowerPoint, etc.
Participate in Continuous Improvement (CI) initiatives for DSM HQ, Stage Gate, and VAR (Value Assurance Reviews) / Value Engineering.
Conduct Stage Gate Reviews (SGR) of project cost estimates for DSM capital projects worldwide.