Production System Manager

Shape Corp.•Athens, AL

About The Position

The Production System Manager uses lean experience to coach and support the management team in applying SES methodologies and tools. Through active participation on the shop floor, this role provides training and coaching to plant personnel at all organizational levels. The position champions SES principles within the plant, transfers lean knowledge through shop-floor improvement activities, and coordinates with division and corporate SES managers to develop knowledge of corporate standards and best practices. It supports manufacturing efficiency, problem solving, cost reduction, safe and quality production, and employee training and development. For new programs, the manager uses lean tools to map processes and provide input to the sales team on machine utilization, space, and labor requirements. The role also develops standardized work and line balancing with manufacturing engineers, participates in launch meetings, ensures lean guidelines are followed, and identifies opportunities to shorten maturation time. Occasional travel of up to 10% is required.

Requirements

At least 3 years of lean (Toyota Production System) implementation experience at a production facility; 5 years preferred.
Experience applying lean (TPS) tools to improve plant or site performance.
Working knowledge of lean tools such as standard work, MIFC, SMED, pull systems, Kaizen, and Hoshin.
Bachelor’s degree in engineering or supply chain management required.
Good interpersonal and training skills.
Experience training teams in lean methodologies and leading Kaizen activities.
Proficiency with Microsoft Office applications, including Word, Excel, and Outlook.
Ability to travel occasionally, up to 10% of the time.

Responsibilities

Report to the plant manager and coordinate with division and corporate SES managers to develop knowledge of corporate standards and best practices.
Champion and lead SES principles within the plant.
Transfer lean knowledge and experience to the plant team through shop-floor improvement activities.
Improve manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
Support plant problem-solving teams to help ensure quality production and a safe working environment.
Identify and assist in implementing shop-floor cost reductions.
Develop and sustain training and development for supervisors, team leaders, and team members.
Use lean tools to map processes and provide the sales team with input on machine utilization, space, and labor requirements for new programs.
Develop standardized work standards and line balancing for new programs with manufacturing engineers.
Participate in regular launch team meetings and ensure lean guidelines are followed.
Challenge maturation activities and identify opportunities to reduce maturation time.
Perform additional functions as directed by the leader.