Production Specialist - AM Shift

Grande Cheese Company•Town of Jefferson, WI

8d•Onsite

About The Position

Grande Cheese Company is seeking a Production Specialist to join their team. This role operates within a High Performance Work Team (HPWT) structure, focusing on continuous growth and improvement. Production Specialists are involved in various aspects of cheese/whey manufacturing, processing, and distribution, ensuring product quality, safety, and adherence to company specifications. The position encompasses multiple skill blocks, including Dairy Production, Packaging, Equipment Operators, Intake, and Receiving & Inventory/Warehouse. Associates are empowered to develop their knowledge and skills through a Skill Block model, with responsibilities aligning with their abilities and knowledge within specific job areas. Not all duties may be required until necessary skills are attained.

Requirements

Math, reading, and writing skills
Ability to comprehend and follow technical instructions/policies/procedures in written, verbal, or diagram form.
Computer skills

Nice To Haves

High School or GED preferred
Prior related work experience and/or training in a food manufacturing organization is preferred.

Responsibilities

Carry out a variety of production duties from preparatory to critical stage processes such as loading and unloading, setup and monitoring of equipment, stirring/mixing, cooking, testing, analyzing, inspecting, final preparation, recording data and providing feedback to Process Leaders.
Setup, monitor, calibrate, and troubleshoot equipment to ensure everything is operating effectively. Make adjustments as needed to accommodate weight, temperature, time and sensory changes.
Ensure production is running efficiently and processes follow Grande and regulatory standards.
Operate packaging equipment and ensure continuous flow of product, ensuring proper execution of processes pertaining to diversity of products and multiple product lines.
Monitor for proper positioning, spacing, sealing, and correct codes/labels. Independently make decisions to correct and prevent issues as needed in a timely manner.
Perform visual inspection for any defects and rework or discard defective products based on procedures.
Setup, calibrate, make adjustments, troubleshoot and perform general maintenance to the packaging equipment.
Operate, inspect, calibrate, adjust, and troubleshoot dairy manufacturing equipment, and perform preventive/general maintenance as needed to ensure optimal performance.
Closely monitor instruments and equipment to ensure processes are moving through the stages correctly, and that overall production is flowing efficiently.
Perform sampling and testing related to temperatures, moisture, consistency, fat, protein, pH, etc. and record data appropriately.
Coordinate unloading of milk from trucks and transfer to proper storage unit(s) while following all Grande and regulatory procedures to ensure highest quality and safety of milk to go into production processes.
Ensure prevention of expired milk by properly prioritizing and unloading trailers in the correct order. Ensure operation of CCP (critical control points).
Verify seals, wash tags, and weights from farm pick-up slips to ensure milk has not been tampered with.
Properly agitate, collect milk samples for quality testing, and for payments in accordance with regulatory standards.
Load out cream, whey and milk from storage areas for appropriate processing.
Perform monitoring of equipment, temperatures, and sanitation to ensure milk quality.
Maintain inventory and order supplies (i.e. seals, filters) and starter to keep production running efficiently.
Operate, inspect, and troubleshoot intake equipment. Perform general maintenance as needed.
Handle receiving of materials from approved suppliers consistent with terms of corporate contracts. Inspect condition of trailers upon arrival for any damage, possible contaminates, proper temperature, insects, etc. Unload and inspect all incoming materials to ensure accurate items and quantities. Ensure received items are properly placed in designated areas and accounted for.
Assist packaging operations to prepare pallets for transfer and storage. Setup internal transfers with other facilities.
Coordinate the packaging, shipment and return of materials due to defect or damage. Communicate any issues of packing materials.
Coordinate outbound shipments such as: customer & transfer orders, bill of lading, pick list, sample requirements, and commodity C.
Analyze physical storage location of material is efficient and as close to point of use as possible. Utilize FIFO procedures to keep product moving and accurately tracked.
Receive and store all chemicals according to procedures to be consistent with HAACP/FIFO ensuring identification and MSDS paperwork to ensure safety.
Operate forklifts and perform inspections, troubleshooting, and general maintenance of forklifts, hand carts, and racking.
Conduct cycle counting of materials and supplies to assure proper levels for production. Log and alert of discrepancies, investigate root cause, and take corrective action steps to ensure accurate inventory in the future.
Assist with questions related to supplier service, delivery times, service or quality issues.
Perform sanitation of production areas and equipment, which may include: vats, conveyors, machines, tanks, pipes, silos, hoses, and other dairy and packaging equipment. Dismantle, clean, scrub, foam, power wash & rinse, sanitize, de-scale, de-mineralize, and re- assembly to ensure removal of all debris and build-up.
Maintain a clean working area by performing general sanitation including cleaning walls, floors, windows, sinks, scales, drains, footbaths, and electrical panels to keep areas free from pathogens and chemical contamination.
Complete all required documentation, recordkeeping, and reporting as required by law and/or regulatory agencies, (i.e. DNR, DOL, EEOC, FDA, IMS, OSHA, SQF, USDA, WDA, etc.).
Follow all SAFETY (food & workplace) policies and procedures.
Complete required paperwork, logs, and data entry into required computer systems (ERP, Scanworx, PowerApp, D365).
Thoroughly understand processes and independently make decisions that affect product quality.
Follow company policies and procedures.
Be a resource and assist with training new Associates on equipment and procedures.
Provide back-up relief as needed.
Provide recommendations and feedback to Process Leaders and Managers with regard to improvements for quality, safety, efficiency, eliminating waste, cost savings, and eliminating redundancy and unnecessary manual processes.
Obtain & renew licenses/certifications required for this role in a timely manner.