Production Manager - Electrical Components

Allen Control Systems•Austin, TX

23h•Onsite

About The Position

Allen Control Systems (ACS) is a cutting-edge defense startup seeking an experienced and highly accountable Production Manager – Electrical Components to build and lead wire harness and PCBA manufacturing operations. This is a build role where you will establish the team, facility, and processes for high-volume IPC Class 3 harness manufacturing. You will also oversee PCBA rework and processing operations to ensure reliability. The role requires a blend of hands-on expertise in harness/cable and PCBA rework, along with leadership and systems discipline to build operations from the ground up. The position is onsite, initially in Austin, TX, with a transition to a new facility in Pflugerville, TX in Q3/Q4 2026.

Requirements

8+ years in manufacturing or production management, specifically with wire harness/cable assembly and/or PCBA manufacturing and rework.
Deep, hands-on knowledge of IPC/WHMA-A-620 (harness) and IPC-7711/7721 & J-STD-001 (PCBA rework).
IPC Class 3 experience required.
Proven track record of managing production teams in a fast-paced, high-stakes environment.
Deep experience with ERP systems (Odoo highly preferred) for managing BOMs, inventory, travelers, and work orders.
Track record of standing up or scaling a harness and/or PCBA production line, including facility layout, tooling selection, and workforce training/certification.
A 'no-excuses' approach to meeting deadlines and solving operational issues.
Bachelor's degree in Engineering, Operations Management, a related field, or equivalent years of experience.

Nice To Haves

Experience taking a production floor from 'hand-built prototypes' to 'standardized, high-volume, Class 3 output'.
Understanding of the rigors required for hardware deployed to the tactical edge, including relevant quality and traceability expectations.
IPC J-STD-001 and/or IPC/WHMA-A-620 Certified IPC Trainer (CIT) or Certified IPC Specialist (CIS) credentials.
Practical application of lean manufacturing principles.

Responsibilities

Hire, train, and lead a team of harness assemblers, PCBA rework technicians, and production planners.
Design and stand up the physical layout, workstations, and tooling for high-volume Class 3 harness production.
Design and implement repeatable, documented processes (cutting, stripping, crimping, soldering, lacing/braiding, potting, testing) that meet IPC/WHMA-A-620 Class 3 standards at scale.
Own rework, repair, and reprocessing of PCBAs that fail test or inspection, applying IPC-7711/7721 and J-STD-001 standards.
Drive the daily manufacturing schedule to meet delivery milestones.
Embody a 'hire slow, fire fast' methodology to maintain a high-performing team.
Own the digital production flow within Odoo, ensuring accuracy in manufacturing orders, work centers, travelers/routings, and inventory movements.
Implement and enforce rigorous QA/QC protocols, including IPC Class 3 inspection criteria and rework/repair traceability.
Identify and correct underperformance in the process or team.
Collaborate with Engineering, Supply Chain, and Production to resolve bottlenecks and implement DFM/DFA feedback.