Production CAE Analyst

Magna International•Troy, MI

3d•Onsite

About The Position

The Production CAE Analyst develops and completes process simulation from initiation to completion of injection molded, thermoplastic, automotive components. Generally completes the following duties and responsibilities with the support of senior engineering personnel and/or engineering management. The Production CAE Analyst’s responsibilities within these categories are described as follows: Support current and future manufacturing programs with filling, packing, cooling and warpage analysis utilizing Autodesk Moldflow software. Consults and collaborates with engineering, tooling and manufacturing personnel in the organization to optimize part design, tool design and processing windows of injection molded parts. Coordinates and develops the complete analysis process by determining appropriate techniques, formulating the analysis plan, gathering data relating to material properties, gating feasibility, cavitation and dimensional/cosmetic requirements of the part. Maintains Magna’s established internal standards for part mesh quality, gating and cooling system model quality, root cause analysis and results evaluation and reporting. Adopts the departmental initiatives for quality assurance/improvement and operational efficiency. Completes tasks and resolution of issues to ensure compliance to program deliverables. Contributes to the development of project timing. Mains a library of completed project reports and documentation. Ability to perform root cause analysis and make recommendations to improve the dimensional stability and/or cosmetic appearance of injection molded parts. Develop and maintain professional working and business relationships with key customer engineering contacts. Assist program teams in developing CAE quotes, and preparing technical presentations, as required. Ensure that the divisions and program teams understand Moldflow analysis input requirements. Applies a general knowledge of CAE structural analysis and comprehends the effects of fiber orientation, residual stresses and weld lines on the structural integrity of a plastic part. Continues to pursue higher levels of training/certification in Autodesk Moldflow software.

Requirements

Bachelor’s Degree - Engineering, or Plastics required
3 to 5 years of experience with manipulating Meshed Parts / Components
Strong CAE background using Hypermesh, MoldFlow, or other pre-processing software.
Strong Plastics background.
Working knowledge of Microsoft Word, Excel and Powerpoint for creating reports.
Knowledge of processing techniques for thermoplastics and thermosets.
Exposure to non-traditional molding processes such as compression molding, injection compression and thermoset processing.
Experienced with Plastic Injection molding part simulation and process optimization.
Experienced supporting tool trials and correlating Moldflow results to real parts.
Ability to apply academic (e.g. part design optimization, tooling tolerances, material processing, DOE) and other engineering principles in the process simulation of automotive components.
Strong organizational skills and the ability to successfully coordinate and complete multiple tasks within and across departments to meet established and changing deadlines.
Ability to communicate effectively with all staff levels, both verbally and in writing.
Ability to work independently and take on additional responsibilities over time.

Nice To Haves

Associate, Professional or Expert Level Certification in Autodesk Moldflow a plus.
Experience with analytics, macros, automations and chatbots is highly desirable.

Responsibilities

Support current and future manufacturing programs with filling, packing, cooling and warpage analysis utilizing Autodesk Moldflow software.
Consults and collaborates with engineering, tooling and manufacturing personnel in the organization to optimize part design, tool design and processing windows of injection molded parts.
Coordinates and develops the complete analysis process by determining appropriate techniques, formulating the analysis plan, gathering data relating to material properties, gating feasibility, cavitation and dimensional/cosmetic requirements of the part.
Maintains Magna’s established internal standards for part mesh quality, gating and cooling system model quality, root cause analysis and results evaluation and reporting.
Adopts the departmental initiatives for quality assurance/improvement and operational efficiency.
Completes tasks and resolution of issues to ensure compliance to program deliverables.
Contributes to the development of project timing.
Maintains a library of completed project reports and documentation.
Ability to perform root cause analysis and make recommendations to improve the dimensional stability and/or cosmetic appearance of injection molded parts.
Develop and maintain professional working and business relationships with key customer engineering contacts.
Assist program teams in developing CAE quotes, and preparing technical presentations, as required. Ensure that the divisions and program teams understand Moldflow analysis input requirements.
Applies a general knowledge of CAE structural analysis and comprehends the effects of fiber orientation, residual stresses and weld lines on the structural integrity of a plastic part.
Continues to pursue higher levels of training/certification in Autodesk Moldflow software.