Process Technician

Techniplas US LLC dba Nexxta•Dalton, GA

19d•Onsite

About The Position

The Process Technician provides technical support for molding operations, including machine and secondary-operation preparation, setup, and troubleshooting. The role works with the direct Supervisor and/or Shift Lead to monitor production, identify defects, maintain quality, and keep equipment and the work area in good condition. The technician interprets production and quality documentation, uses inspection equipment, supports training, and performs minor machine maintenance. Other duties may be assigned by management.

Requirements

High school diploma or five years of related experience and/or training, or an equivalent combination of education and experience.
Knowledge of raw materials, production processes, quality control, costs, and techniques for effective manufacturing and distribution.
Knowledge of design techniques, tools, and principles used to produce precision plans, blueprints, drawings, and models.
Knowledge of machines and tools, including their design, use, repair, and maintenance.
Hands-on experience using measurement devices such as calipers, micrometers, and height gauges.
Knowledge of Statistical Process Control (SPC) procedures and applications.
Complex problem-solving skills.
Ability to adjust machine controls quickly and repeatedly with precision.
Ability to read and interpret safety rules, operating and maintenance instructions, and procedure manuals; write routine reports and correspondence; and communicate effectively.
Ability to regularly lift and/or move up to 55 pounds and sometimes lift and/or move up to 75 pounds.
Ability to perform each essential duty satisfactorily; reasonable accommodations may be made for individuals with disabilities.

Responsibilities

Demonstrate understanding of setup procedures and molding-machine functions.
Set up, start, and troubleshoot presses using established process-control methods.
Set up open and closed molds, including complex molds with multiple core pulls, auxiliary hydraulics, and manifolds.
Set up and troubleshoot secondary equipment.
Initiate corrective action when jobs run outside the standard cycle.
Set limit switches, timers, and process controls on presses.
Change end-of-arm tooling and load robot programs into presses.
Perform basic robotic troubleshooting on end-of-arm tooling.
Perform periodic inspection rounds when needed.
Complete required classes on materials, statistical process control (SPC), and basic processing skills.
Comply with safety guidelines, rules, regulations, and procedures, and maintain a clean and orderly work area.
Interpret blueprint specifications, setup documentation, control plans, and manufacturing instructions; use inspection equipment or gauges to verify product quality and plot statistical data as required.
Assist the Supervisor in training new personnel on job procedures, quality requirements, and safety procedures.
Notify maintenance when machinery requires major service.
Observe machine operation for workpiece defects or machine malfunctions and adjust machines as necessary.
Perform minor machine maintenance, such as oiling or cleaning machines, dies, or workpieces, or adding coolant to machine reservoirs.
Promote 5S and strong housekeeping principles.
Perform other duties as assigned by the Supervisor.